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Inspection Manager Quality Engineer

Location:
Hawkins, TX
Salary:
80,000 - 85,000
Posted:
January 18, 2023

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Resume:

MICHAEL OVERSTREET

*** ****** **** ****.

HAWKINS, TX. 75765 UNITED STATES

( 903) 505 - 9127

adurns@r.postjobfree.com

Professional Experience

BAKER HUGHES / KILGORE BLEND PLANT, KILGORE, TX UNITED STATES Production Specialist / Operations Manager, March 2021 – Present

• Ensure compliance to ISO 9001:2015, Quality Management System, and Safety Procedures.

• Interpret Industrial Codes, Regulations, & Project Specifications to ensure compliance of all personnel.

• Safely managed a team of 21 employees (two shifts) for 1201 days without an accident; 24x5x365 day operation: (Manufacturing, Quality, Distribution, Maintenance, and Multiple Truck Drivers)

• Maintained Compliance Regulations, Scheduling, Deliveries, and E.P.A. / T.E.C.Q. / D.O.T. and O.S.H.A. logs.

• Create fast paced operations schedules to encourage high volume of production with reliable shipping dates with reliable shipping percentages over 85% with in all of North America.

• Championed the implementation of Lean and Six Sigma methods to streamline workflow to ensure cost effective production, while resolving any issues that could impact production goals being met.

• Monitored inventory levels by conducting regular audits and implementing procedures to reduce partial stocks of Finished Goods, resulting in a reduction of aged and non-conforming goods.

• Track and maintain all individual Safety Compliance Trainings, Assessments, and Certifications.

• Created and updated obsolete Production related SOPs, Work Instructions, and MOCs.

• Responsible for maintaining operational and Safety Stock to ensure safe and efficient production.

• Work with other manufacturing support areas to coordinate facility contracted needs and services.

• Coordinated with PSM for continuous improvements to equipment and facility safety process needs.

• Implemented QA Procedures to capture and reduce Waste, Material Loss, and Material Cost.

• Build and approve Employee Work Schedules, Time-Off, and Payroll.

• Mitigate a Multi-Million Dollar T.E.C.Q. Hazardous Waste Clean Up initiative in the Sales Area.

• Conduct Annual Employee Performance Reviews.

INTEGRATED FLOW SOLUTIONS / DXP ENTERPRISES, TYLER, TX UNITED STATES Quality Control / Inspection Manager, October 2018 – December 2021

• Ensure compliance to ISO9001:2015, Quality Management System, and Safety Procedures.

• Outline Inspection Test Plans for each new project.

• Responsible for planning, directing, and coordinating quality activities for all Quality Personnel.

• Interpret industrial codes, regulations, & project specifications to ensure compliance and to direct QC personnel.

• Assist in the verification of final acceptance testing to assure package functionality complies with project requirements.

• Coordinate sub-contracted 3rd Party Inspectors as required for on-site customer inspections and Ensure the completion and correctness of quality records.

• Managed PWHT activities and performs random inspections of PWHT facilities to ensure project and code requirements are being met and maintained.

• Reviewed and Approved the completion of project data books for turnover to customer.

• Provided technical support to Aftermarket and Field Service.

• Generate NCRs for Non-Confirming items.

• Responsible for Hydrostatic Testing and Surface Coatings

• Directed all NDE Inspections, Scheduling, and Invoicing.

• Collaborated with Procurement in Pre-Production Meetings to establish Quality related processes.

• Led off-site inspections, as well as vendor process verifications.

• Review, Approve, and submit Quality service invoices for payment.

• Conduct Annual Employee Performance Reviews.

• Managed Calibration of all test equipment and verifications of all new and existing precision tools and equipment, and their records.

CAMERON DRILLING / SCHLUMBERGER, HOUSTON, TX UNITED STATES Supervising QC Lead for: Machine Shop, Assembly, Hydro, Paint, and Electrical, May 2013 – October 2018

• Implementation of Machine Shop Inspection assignment, process, and procedures.

• FPR Investigations, CPAR & NCR Vendor Audits.

• Managed & trained 14 direct reports.

• Implemented AQL Sampling plans to produce a 20% reduction in mechanical inspection times.

• VT, MT, and/or LP testing and/or inspection reviews of mfg. components for indications or defects.

• Managed Inspections of, Power Systems, Top Drive, Machine Shop, Paint & Blast, Light Fab., and Assembly areas.

• Scheduled Inspector Cross-Training and maintained a full training matrix.

• First Article inspection and Documentation.

• Worked with Engineering on special ‘Reverse Engineering’ projects.

• Laser Tracker and Faro Arm Inspections and Training.

• Provide technical support to Aftermarket and Field Service.

• Off-Site Inspections and Troubleshooting (U.S., Dubai, China)

• Generate and update Work Instructions to establish ‘In-Process’ Inspection Check-lists and Forms.

• Generate NCRs for Non-Confirming parts.

• Internal Audits (Pre-ISO, ATEX, & API Audit preparations)

• Work with Procurement for Pre-Production Meetings and Quality related processes.

• Ensure compliance to ISO9001:2015, ATEX 17, API Q1, 7K, 8C, and 16D Quality Management System and Safety Procedures.

• Performed off-site inspections, as well as vendor process verifications.

• Oversee Calibration Service, Scheduling, and Process. GREENE TWEED, INC., HOUSTON, TX UNITED STATES

R&D Machinist / CMM Inspector / QC Inspector Lead, April 2009 – May 2013

• Multi-Tool Set-Up and Selection, using various Manual and CNC Lathes, Mills, and other machinery, including: Sharpe, Bridgeport, Mori-Seiki, Hydraulic Press, Flow-Line Water-Jet, and various other equipment.

• Machined a spectrum of WR components, split parts, QRC and other specialty parts within tolerance up to .0003.

• Used various types of precision measurement equipment, such as Manual and Programmable CMM, OGP, Smart Scope, Height Gages, Calipers, Micrometers, and various devices to accurately perform QC First Article, First Piece, and Final Inspections.

• Use SAP ERP software to locate and move jobs from one operation to the next, per the job router. And to write Quality Notifications for non-Conformance parts and to close dispositioned NCR’s.

• Coordinate with planners to schedule and prioritize work orders for final inspection, to ensure that all OTD dates were met.

• Zeiss CMM Inspections. (Operator only – minimal programming experience) Operated CMM programs for complex geometry milled parts using Calypso software. Parts include Semiconductor lip seals, Aerospace fillet fairings, Oilfield connectors and contact blocks and various other products.

• NDE Inspections, utilizing LP and MT to ensure the absence of defects in the final product.

• Work closely with engineering to ensure that dimensioning and GD&T specifications on all drawings were practical for inspection purposes.

• Oversee the calibration of all gages through a third-party calibration service. Approve quotes and scheduling of calibration.

• Assist the quality engineer in developing and maintaining procedures and work instructions. CUSTOM METALS, INC., EL PASO, TX. UNITED STATES

Working Production Supervisor, Sep 1999 – Mar 2009

• Plan and direct department activities necessary to meet the goals of the department and company in accordance with established quality standards and production schedules.

• Monitor labor hours and overtime and implement time management improvement plans.

• Personnel Cross-Training Development.

• Make certain that shop machinery and equipment are maintained in working order.

• Managed shop employee’s payroll hours, vacation, and sick time.

• Conducted employee Performance Reviews.

• Assisted with internal audits, safety meetings, production meetings, and new hire interviews.

• Material and tooling inventory and order requisitions.

• Program, Edit, and Operate TRUMPF CNC CO2 True-Laser 3030 & 3060.

• Set-up and Operate Waterjet, Manual Mill, and Lathes.

• Program and Operate TRUMPF CNC Brake Press and various Manual Brakes.

• Set-up and Operate TRUMPF CNC True-Punch 2020.

• Assist the Quality Engineer in developing and maintaining Procedures and Work Instructions.

• Responsible for Department Cross-Training Development.

• Assisted with QC Documentation Verification, including, MTRs, and component trace.

• Responsible for scheduling NDE.

Education

PERMIAN HIGH SCHOOL, ODESSA, TX. UNITED STATES

MIDWESTERN STATE UNIVERSITY, WICHITA FALLS, TX. UNITED STATES LONESTAR COLLEGE SYSTEMS (Associates Degree - Engineering) Additional Skills

• Microsoft Office (Excel, Power-Point, Word, Vizio), Auto CAD, Corel, CNC Programming, Strong Math and Problem Solving Skills, Detail Oriented, Finish Carpentry, Internal Audit Training, CWI, Visual Weld Inspection, Calibration, Forklift, knowledge of ERP Systems / SAP, GD&T Certifications, NDE including NAS-410 LP (Aerospace Requirement), 85 hrs. OSHA Safety Training, PMI, multiple

‘In-House Certifications for Cameron/Schlumberger Product Line Training, Six Sigma, ASQ Inspector, Tig Welding, Electrical, Project Management, General Contracting, Planning, Procurement, Stock Control, Health & Safety, Strategy, Quality Assurance, People Management, Budgeting, Capex Planning, Process Compliance.



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