CURRICULAM VITAE

V.KUMAR - QUALITY MANAGER & MR (20 Yrs Exp.,)

Injection Molding & Painting Process

Email : aduo8q@r.postjobfree.com

Mobile No : 984*******

Address : No.969,Thirugana sambandar Street, Natarajan nagar, Nazaratpet, Poonamallee – 56 .Thiruvallur Dist., Chennai . CAREER OBJECTIVE

A keen analyst with over 20 years of experience in Quality Assurance. Regular Audits, Data collection methodologies, Analysis and reporting, Documentation, Drive Implementation of various initiatives like 5S, Training Sessions, Improve total employee involvement.

Currently functioning as Manager - Quality Control Dept in M/s GRG Poly Dynamics Private Ltd at Chennai. Knowledge and understanding of IATF 16949 : 2016, Possess a clear understanding of an industry, technology trends with the distinction of instituting Quality control techniques to achieve product excellence at the lowest overall cost. Manage and lead the quality department and work hard towards achieving the goals of the Organization.

PROFESSIONAL QUALIFICATION

CURRENT INDUSTRY : M/s . GRG POLY DYNAMICS PVT LTD . From March 2019 to Till date

COMPANY PROFILE :

M/S . GRG PolyDynamics is Automobile Industry

Exterior and Interior Injection Molding parts and

having certified IATF 16949 - 2016

Achieve SQ Mark Certification

By HYUNDAI (Injection Molding Parts)

PROFESSIONAL QUALIFICATION

PREVIOUS INDUSTRY : M/s . PROCANDOUR AUTOMOTIVE PVT LTD From Nov 2017 to March 2019

COMPANY PROFILE :

M/S. Procandour Automotive Private Ltd is

Automobile Industry Exterior and Interior Injection Molding &Painting parts and having certified IATF

16949-2016 Achieve SQ Mark Certification

By HYUNDAI (Injection Molding Parts)

PROFESSIONAL QUALIFICATION

PREVIOUS INDUSTRY : M/s .Woory Automotive India Private Ltd From Nov 2016 to Nov 2017

COMPANY PROFILE :

M/S . Woory Automotive India Private Ltd.

Woory is Automobile Industry joint venture of

WRK Corporation – Korea (Design and Tooling

supports) to India WRK Industries, Woory is OE

supplier of Heater Control Panel, Actuator,

Automobile parts and having certified ISO&TS

16949 &ISO14001certification and By

HYUNDAI .

PROFESSIONAL QUALIFICATION

PREVIOUS INDUSTRY : M/s Pyung Hwa India Automotive Private Ltd From July 2014 to October 2016

COMPANY PROFILE :

M/S Pyung Hwa India Automotive Ltd.

Pyung Hwa India is Automobile Industry joint

venture of PHC Corporation – Korea (design and

tooling supports) to India PHI Industries, PYUNG

HWA is OE supplier of Chassis, Automobile

parts and having certified ISO&TS 16949 &

ISO14001Achieve 100PPM certification and By

HYUNDAI .

Chassis Parts : 1) ANTI VIBRATION SYSTEM

(Engine Parts)

2)HOSE Parts -Rubber Injection

Molding

PREVIOUS INDUSTRY TYPE : M/s National Auto plast (p) Ltd., Asst Manager - From Dec 2011 to July 2014

COMPANY PROFILE : M/s National Auto plast (p)Ltd.

National Auto plast is Automobile Lamps and

Interior trim parts and having certified

ISO&TS 16949 Achieve SQ Mark certification

By HYUNDAI (Injection Molding parts)

PREVIOUS INDUSTRY TYPE : M/s SL Lumax Ltd., From Oct ’98 to Nov 2011 13Yrs Experience in S.L.Lumax Ltd.

Customer support & supplier control Dept &

In process Control

COMPANY PROFILE : M/s SL Lumax Ltd.,a joint venture of SL Corporation – Korea (design and tooling

Support )and Lumax Industries, Delhi.

SL LUMAX is OE supplier of Chassis

Automobile Lamps and Interior trim parts and

Having Certified ISO &TS 16949 & ISO 14001

(Injection Molding Parts)

PREVIOUS INDUSTRY TYPE

i) M/s. NUBAL INDIA LTD at Chennai

From Dec’94 to Sep’98

ii) M/S. STONAGE ENGINEERING INDIA LTD at Chennai

From May’91 to Nov’94

PROFESSIONAL SYNOPSIS

Customers: M/s Hyundai Motor India Ltd., M/s Ford Motor India Ltd., & M/s General Motors Ltd., Nissan Automotive Ltd.

1. QMS IMPLEMENTATION

• New project handling and reviewing the documents and submitting the same to customer as per the requirements (PPAP Documents)

• Organise and conduct the meeting for launch the new project

• Make a plan for Trail taken at In-house and vendor end

• New project sample submitting to customer to get the approval

• Analyzing the customer complaints and taking corrective and preventive actions before start the mass production

• Preparation of AOI,ISAR, PROCESS FLOW,CP, FMEA & WI for new projects

• Stabilizing quality of new product as per customer specification during initial part Production

• Tracking of EO changes and reviewing Agreement Of Inspection (AOI) & Initial Sample Assurance Report (ISAR) for customer approval

• Submitting and get the approval the 4M change

• Field part Analysing and Improving the product and process for effective functioning of parts

• Analyzing Customer Complaints and solving the problems by using 7QC tools and take the Corrective actions

• Monitoring the effectiveness of countermeasure

• Conducting training programme to our juniors & trainees regarding Basic 7QC tools & Product knowledge

• Identify and improve the system Loop Holes & make new procedures for developments

• Application of SPC & Gage R&R (Measurement System Analysis)

• Working towards achieving 10 PPM at customer end

• 8D Report Preparation

• PDCA Report Preparation

• MR Responsibilities - ISO/TS & IATF 16949 -2016 System Implementation.

• IATF 16949-2016 Internal Auditor Certification

• Painting Process Manual Line, Auto Line, Semi Manual Line Process wise System implementation .

• Painting Process Quality issue Regarding, Action plan Preparation 2. SUPPLIER QUALITY

• New Project handling with our PD team and reviewing the documents like AOI

(Agreement Of Inspection) & ISAR (Initial Sample Assurance Report)

• Tracking of EO Changes of Child parts and same will be implemented in our line

• Reviewing the 4M change at our vendor end report will be submit to our customer

• Monitoring the Vendor PPM daily to meet the objective of the company

• Analysing customer complaints of Vendor parts and take the necessary action and monitoring the effectiveness

• Organise the Weekly meeting for Countermeasure presentation of vendors

• Preparing Vendor Quality Rating & Monitoring the performance of Vendor

• Organise Monthly Vendor meeting based on the PPM, to meet the objective Of the company

• Projecting the Vendor monthly quality status to our management through the KPI meeting

• Organize a training program to our vendors regarding the preparation of documents like AOI, ISAR

• Supplier process Audit done by yearly planning.

• Coordinate with customer to organize the Bench Mark visit to our vendors 3. AUDIT

Handling adherence to the various quality measures such as ISO 14001:2004 & ISO 9001:2008 standards by maintenance of requisite documentation

• Coordinating with MR for carryout the Internal Audits to evaluate the Internal Systems & following ISO principle

• Carryout the Internal Audit for 3C & 5S and follow up the same to close the audit observation and review the same with our management in every week

• Carryout the Product Audit in our vendor end during the New project Implementation, EO & 4M Change

• Planning & Carryout the Vendor Mfg Process Audit with our team members and follow-up to close the audit observation

• Carryout the Countermeasure verification Audit at vendor end and submission of results to our management during our weekly meeting

• Coordinate with VD and Carryout the Pre audit at our vendor for sustain the SQ Mark Certification (Customer Requirements)

. 5 Star Audit Achievements Score Evaluation.

4. PROCESS AND PRODUCT DEVELOPMENT

• Coordinate with PD team to organise a trail production at vendor end during launch of New project & EO changes

• Coordinating with PD & QA team to analysis & solve the problems during initial project build-up

• Take the Corrective action for the new project parts by using 8D & 3C Methodology for Problem solving.

• Participate in the New Project meeting for Selection of New Vendors

• To chair all APQP meetings

• To participate in CFT activities (New Project, 3C 5S, Improvements)

• Coordinate with VD team to organise the vendor shop floor activities during the vendor SQ Mark certification

CARRER MAJOR ACHIEVMENTS

• Successfully Implemented 30 improvements both in house and vendor thro SGA group

• Standardize the AOI/ISAR documents and full fill requirements of customer

• Educate to our shop floor employees about ISO system and the effectiveness of the same

• Implemented weekly meeting for our direct dispatch vendors to reduce the PPM level at customer end

• Implemented monthly Vendor meeting to meet the objectives of the company

• Implemented new document for monitoring the vendor PPM thro SAP system

• Modify & Simply the process flow of VQC based on the SAP system

• Modified the Countermeasure format at vendor end to fulfill the customer requirements

• Drive and implementation of various initiatives like 3C & 5S activities to improve the total involvement

• Created awareness program like Basic 7QC tools, SPC, AOI, ISAR to our trainees

AREAS OF INTEREST

• Quality Assurance

• Supplier Quality

• Vendor Development

• Customer support

ACADEMIC CREDENTIALS

BACHELOR OF ENGINEERING – PRODUCTION

ANNA UNIVERSITY at Guindy, Chennai .

Madras Institute of Technology (M.I.T)

DIPLOMA IN MECHANICAL ENGINEERING

Central Polytechnic, Tharamani, Chennai .

First Class – 75%

STATE BOARD OF EXAMINATION

S.K.Velayutham Hr.Sec.School, Kurinjipadi at cuddalore Percentage of Marks - 60 %

PERSONAL DETAILS

• Date of birth : 3 rd April 1968

• Father’s Name : N. Venkatesan

• Sex : Male

• Nationality : Indian

• Language Known : Tamil, English

• Passport Number : A / 3841803

DECLARATION

The previously stated all particulars are true and correct, which I declare to the best of my knowledge and belief.

Place: Chennai

Date: Yours Faithfully,

( V.KUMAR)

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