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Reliability Engineer Internal Auditor

Location:
Sector 103, Haryana, India
Posted:
January 14, 2023

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Resume:

Confidential Communication: Information is for use only by approved users.

ANITHA.A

Full Name: : Anitha Arumugam

Email : aduns1@r.postjobfree.com

Phone : +91-988*******

Communication Address : G2 – 093, Indiabulls Centrum Park, Dwarka Expressway, Sector 103,

Gurugram -122006

Haryana, India

EDUCATION:

Course Institution Examine Authority

Month &Year

Of Passing

M.Tech

(Reliability Engg)

Indian Institute of Technology,

Kharagpur

Indian Institute of

Technology, Kharagpur

Apr-07

(MBA)

Operations Management

ICFAI, Sikkim ICFAI University, Sikkim -

PGD (Medical

Instrumentation

Technology)

Coimbatore Institute of

Technology

Bharathiyar University

Coimbatore

May-01

B.E (Instrumentation

And Control)

B.I.S.T-Madras

University of Madras

Chennai

Oct-99

EXPERIENCE:

1. Kohler India Corporation Private Limited, Gurgaon – Senior Manager – Reliability & Engineering Process Excellence - K&B

From 5th Apr 2021 onwards

2. Bombardier Transportation India Private Limited, Hyderabad – Lead Reliability Engineer – APA/Engineering From 31st Jul 2017 to 31st Mar 2021

3. Mahindra & Mahindra Pvt. Ltd, Chennai – Manager/Lead - Reliability Engineering & Performance prediction From Dec 2013 to Jul 2017

4. Denso International India Pvt Ltd, Gurgaon Dy.Manager - Reliability Engineering From Aug 2012 to Nov 2013

5. MOOG India Technology Center Pvt Ltd, Bangalore – Senior /Lead Reliability Engineer From Feb 2011 to July 2012

6. Goodrich Aerospace Technical center Pvt Ltd, Bangalore – Senior Reliability Engineer From May 2007 to Feb 2011

7. John F.Welch Technology Center, GE India Technology Centre Pvt Ltd- As a “intern” in Engineering Analysis Center of Excellence,

From 24th July 2006 to 31st Apr 2007

8. B.I.E.T, Bhadrak, Dept of Electronics and Instrumentation Engg, Lecturer From Oct 2003 to July 2005

Confidential Communication: Information is for use only by approved users. 9. R.M.K.Engg College, Chennai, Dept of Electronics and Instrumentation Engg. –Lecturer From Oct 2001 to Sep 2003

M.Tech Project at GE: Compressor blade life prediction through time series data by statistical prognostic models.

Current Roles and Responsibilities at Kohler India Corporation Private Limited, Gurugram, India

• Deploy and manage Engineering processes globally to improve Reliability and Engineering Productivity o Identify the Automation and Control areas and analyze the business processes and determine areas for improvement in Engineering Productivity

o Develop Internal Standards Management process and control through digitalization o Designing new processes and improving existing ones by identifying potential problems and solutions, and implementing changes

o Develop benchmarking processes through Test to Fail concept to improve product reliability o Develop a strategic plan for improving product performance and business growth o Generate Requirements management process for Master database for standardization o Develop a Master DFMEA process for the best continuous improvement process o Educate Leaders and Managers by providing related Training for development and implementation

• Lead Product Reliability globally across various product categories. Deploy and manage Product Reliability

& Safety processes across global regions/platforms to deliver customer-delight products. o Lead Reliability and associated engineering functions globally. o Develop a roadmap for Product Reliability and build effective life cycle asset management o Mentor Product engineering to develop Master DFMEA and provide Training o Identify top failure root causes and support NPD to enhance Reliability with the Maintenance Plan o Drive design and test specifications to meet and exceed customer expectations based on VOC data. o Implement Design for Reliability (DFR) process globally for the entire life cycle of the product. o Integrate Design Quality & Reliability activities. o Create a new methodology to improve Product Reliability through Laboratory setup and developments o Set up the lab for Reliability testing, ALT/HALT, and track the Reliability performance globally o Reliability benchmarking and generating a global repository for targets and product performance

Roles and Responsibility at Bombardier Transportation, Hyderabad, India

• Manage and support for customer technical deliverables in terms of Reliability, Availability, Maintainability and Life cycle cost (RAM/LCC) requirements by fulfilling the actions below: o Support for Metro, Rapid Transit, Semi highspeed, and Highspeed Trains: Platform development and project development through Bid phase, Concept, Preliminary Design, Detailed Design phase, and Demonstration phase

o Review requirements and provide technical support for the Team members for CDRL documents o Vehicle level Failure Mode Effect Criticality Analysis (FMECA) along with Reliability centered maintenance

(RCM) aligning with Level of Repair Analysis(LORA) o Documenting and reviewing RAM Contract documents such as RAM Plan, Reliability Concept, Functional FMEA, Reliability Block Diagram Analysis(RBD), FTA, FMECA/RCM, Reliability prediction and Reliability modeling analysis report

o Provide support to evaluate risk and penalty in the bid phase o Define Reliability targets through benchmark study and do allocation for each subsystem o Leading and managing Key Performance Indices (KPI's) reporting status against customer specification Confidential Communication: Information is for use only by approved users. o Develop RAM plan, RAM Assurance Plan, Verification and Validation plan, Reliability growth plan, LCC plan, and methods to optimize Operational Availability and minimize Life Cycle Cost to Customer o Supporting FRACAS process improvement and standardization o Analyze FRACAS/field data from running fleets and conduct Reliability improvement exercises o Conduct risk mitigation exercises and maintain lesson learnt database for future projects through FRACAS data

o Supporting Product safety through reviewing SIL level in FTA and Safety-critical functions through FMECA and Hazard analysis

o Ensure technical compliance through System Assurance Plan for both the customer specification and the regulatory authorities for all RAMS areas as per EN 50126, EN 50128, and EN 50129 Standards

• Leading Reliability and Safety Team: Conducting Induction program, and knowledge-sharing sessions for all new joiners and across Global Engineering and conducting weekly collab and mentoring meetings to ensure team alignment and developing team competency.

• Multiple project management, interfaces with all stakeholders and align with internal processes.

• Resource management through interviewing and mentoring team members

• Workload management and Resource management

• Work in DOORS database, PDM, Reliability Work Bench (Isograph Tool - Fault Tree and RBD)

Roles and Responsibility at Mahindra & Mahindra Pvt. Ltd, Chennai, India

• Implement a Reliability program and provide solutions for Product Reliability o Develop Reliability parenting for Reliability target setup o Reliability growth plan, testing and tracking the reliability growth using Duane and Crow AMSAA model o Monitor the Reliability at testing sites and analyze the Root cause and develop a maintenance strategy o Analyze field failures and provide solutions to eliminate the early failures through B10 analysis o Review DFMEA and develop Master DFMEA

o Participate in design reviews and ensure the lessons learned taken for the new product development o Reliability prediction, Reliability testing time modeling, Reliability growth testing o Virtual Reliability estimation and virtual phase of product development through DFMEA

Experience in Aerospace and Automotive domain, India o Reliability Prediction for Electronics (MIL-HDBK-217F) and for Mechanical (NSWC-06) o Derating Analysis (NAVSO P-3641A)

o Failure Mode, Effects Analysis and Criticality Analysis (FMEA & FMECA) (MIL-HDBK-1629, ARP5580, ARP4761) o Availability Analysis (MIL-HDBK-338B, MIL-STD-756B) for a water pipe systems in aircraft o Root cause analysis through FTA (NUREG-0492, ARP-926B, IEC60300-3-1) o Latent Failure Analysis (Rome Laboratory Reliability Engineer’s Toolkit) o No Fault Found (NFF) Rate Analysis and dispatch reliability analysis. o Develop Maintenance strategy in accordance with MSG3 specifications o Reliability Program Plan (DO-254,DO-178B)

o Risk management through DFMEA and monitoring the countermeasure action effectiveness during product development

o Analyze failure data and maintenance interval data and develop a Maintenance plan for a future project o Bx life prediction through Weibull analysis

o Preliminary Hazard analysis

o Risk assessment (IEC 61508, ARP4761)

o Human Reliability Analysis(HRA)

o Manufacturing process improvement through Process capability studies & Control charts SKILLS IN RELIABILITY SOFTWARE:

Confidential Communication: Information is for use only by approved users. 1) Relex/Windchill : Reliability Prediction, Reliability Block diagram, FTA, FMEA. 2) Reliasoft : Weibull++, RGA, ALTA, XFMEA, Blocksim. 3) Dyadem : Stature for DFMEA

4) Minitab : Weibull analysis, Regression Analysis 5) R-Software : Time series analysis through the time domain and frequency domain 6) Isograph : RBD, FTA

7) Citrix : DOORS Database for Requirements Management, PDM for deliverables interface 8) Microsoft Access, Power BI

9) Maximo, SAP

SEMINARS:

• Attended the International Conference on “Reliability and Safety Engineering” – IIT Kharagpur.21st – 23rd Dec 2005.

• Participated in the short-term course on “Machinery Condition-based Maintenance and Failure Analysis”-IIT Kharagpur, 19th May 2006.

• Presented for 8th International Conference on Nanostructure Materials “Reliability Prediction of Nano Membrane for Hemodialysis by FEM” – IISC Bangalore.20th -25th Aug 2006.

• Contributed in writing a Technical paper on “Single Event Upset/ Multiple Bit Upset (SEU/MBU) Rate Analysis” Oct 2010.

• Completed Training on AS 9100 Rev.C Internal Auditor conducted by NQA, India. 29th & 30th Apr 2011.

• Attended in the workshop on “Design for reliability” conducted by Ops A La Carte, India. 30-31st Jan 2012.

• Presented technical paper on “Reliability parenting process during design and development phase of new product life cycle” in “International Applied Reliability Symposium”, 20th Aug 2015.

• Presented technical paper on “Reliability measurement at virtual phase” in “CMC Congress”, Pune, May 2016.

• Presented technical paper on “Life data analysis of Agricultural tractors” in “International Applied Reliability Symposium”, 11th Aug 2016.

• Participated in a 4-Day Training Programme and certified on Laboratory Quality Management System & Internal Audit as per IS/ISO/IEC 17025:2017 held during 15-18 November 2021 at NITS, Noida, India. DECLARATION:

I declare that the information and facts stated above are true and correct to the best of my knowledge and belief.

Anitha.A



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