North East, PA *****
Mobile 814-***-****
adukm5@r.postjobfree.com
Mark Halmasy
A seasoned Supplier Quality Engineer with over 25 years of experience in various industries such as rail, automotive, Food and aerospace. Working with subassemblies, electro – mechanical assemblies, Machine parts subassembly and final assemblies, castings, weldment to AS9000D and ISO9000. Expert knowledge of performing supplier quality and internal audits, implementing appropriate corrective action plans and presenting weekly reports to upper management on quality issues and project progress. Highly skilled executing supplier audits and supplier inspections including first article, in process, pre-shipment, and final inspections.
All work was performed in compliance with strict government and industry regulations such as AS9102 C, TS16949 and ISO 9002, 9003, 9004.
Experienced with PPAP submittals, internal audits external audits (suppliers), RAB certified internal auditor, CAPA, 8D, Mag Particle, Penetrant inspection, X-rays, Catia drawings, Lean, six sigma green belt.
I am not certified to IPC 610, IPC 620, IPC 630 but have worked to the requirements.
Certified to J standard
I am willing to relocate.
I am fully vaccinated.
Education:
Emery Riddle Aeronautical University
Associate Degree, Aeronautical Engineering, J-standard certified, green belt certified from GE,
Employment History:
Currently working for:
NTS/Unitek on Contract
Quality Engineer
Working on multiple programs for GE aerospace, Collins Aircraft, Lockheed Martin, Air Bus/ Boeing and GE Transportation doing source inspection.
Also doing repairs for product for China for GE Transportation.
Quality Production Technician 2
Contract position
Siemens, Munhall PA
July 2019 – Oct 2019
* Creates measure / testing-records and makes them available for further analyses.* Creates first sample qualification reports for development and component engineering and prepares necessary prequalification.* Supports in setting up new test equipment and measurement tools.* Supports the maintenance and calibration of the systems and tools in his responsibility.* Provides and ensures the testing of material and products in the assigned unit according inspection plans and internal guidelines.* Initiates escalations in case of failures to the cross functional teams. In Administration / (Technical) Customer Services: Incumbent is expected to cope - due to experience - with multiple choice situations in number of processes and routines. Thinking is about applying / adapting the "right" procedure to a process or an issue arising. Unexpected situations need effective solution. In Production: Operates with a range of machines and equipment, which effectively need different parameter setting and intensive control of production process. May include automated line production control in relatively medium complex environment. Or: operates in the set-up, maintenance, repair and/or installation of dedicated machines in the production line. In Assembly: Contributes to fairly complex, however routine and repetitive assembly processes, where a team of differently qualified specialists is involved. Assembly process for one item may take hours or even more then one day to complete. System or product might be customized, designed for specific needs. "Vocationally trained Operator / Administrator": Deliver full range service in a defined and focused technical or administrative area of work, while clear input / output relations and generic and /or work specific guidelines, procedures are given or available. Positions need basic level of theoretical and practical know how, skills and typically some level related years of experience, in specialized processes, techniques and systems used in office, production or lab environment.
General Electric Transportation June 2018 – April 2019
Project work, process improvement & documentation
Stationed in Emporium shop, supporting primary EMP, Electro-mechanical Engineer…weld or machining experience would be a bonus
Support localization PPAPs
o Shaft change to Comm change - Changing a commutator on a DC motor armature
o Ocean shop armature light work scope – document process improvements
o Rad fan hub post weld machining - supplier process qualification through PPAP approval
• Rad fan fallout analysis hub out of round and weld distortion and impact and alternative process solutions - process data gathering and analysis and implementing into process improvements
• Lean project through the shop(s)
NTS Unitek (contract)
Lockheed Martin April 2018 – June 2018
Quality Engineer
Mechanical inspection inprocess and final subassemblies of optics.
NTS Unitek (contract)
Aerojet Rocketdyne Jan2017 – April 2018
Supplier quality engineer
Supplier development, first article reviews and acceptance, CAPA follow ups and approvals.
Subassemblies and assembly inspection and approvals.
NTS Unitek (contract)
DRS Laurel Technologies Oct 2016 – Nov 2016
Electro- Mechanical inspections, Cable inspection, PCB’s and Assembly final inspection.
Volt Employment services (Temp service) May 2016 – Sept 2016
Quality Manager injection molding,
Manage floor inspectors / auditors and quality lab.
Work with the customer resolving CAPA, submitting 8D’s, managing scrap report and working to reduce scrap at the press. Responsible for the calibration matrix, New product start up, Work instructions and procedure updates. Writing new procedures and work instruction. Training press operators and Inspection personnel.
NTS unitek Aug 2015 – Mar 2016
GE Transportation Grove City Pa.
Cleanliness Inspector assigned to GE Transportation Engine Plant (Grove City)
Inspection of inprocess production parts on the feeder line for engine assembly. Helping with and providing cover of main ASSY line as needed.
Adecco May 2015 – Aug 2015
Quality Technician:
Working in the metrology lab running CMM. In process inspection and final inspection.
Adecco Jan 2015 Mar 2015
Quality Technician (Food Industry)
Quality Technician in the quality lab testing each batch made by production and auditing the 5 production lines every two hours.
C.E.S. (Contract Engineering Services) Nov 2014 – Dec 2014
Quality Engineer FDC (Flight Delivery Center) for Sikorsky Global Helicopter.
Perform Internal and External Quality Audits.
Assist in maintaining AS/ISO 9100 Registration.
Develop and maintain Manufacturing Quality Plans, including Inspection and Control Plans
Develop Quality Inspection procedures for FAA Repair Station, PMA, and PC operations
Monitor Supplier performance.
Interface with Regulatory Agencies, to assure compliance/audits are successful plus performs investigations to include Product, Warranty issues, Customer Complaints, and CARs.
Interpret statements of work (SOW) for Customers.
Assist in First Article inspections; monitors,
Implement ‘Cost of Quality” performance charts.
Perform additional duties as assigned by Quality Engineering Manager and/or Director of Quality .
June 2014 to September 2014
Adecco
Quality Technician (Contract)
Responsible for ensuring all 74 behind Production Part Approval Process’ (PPAP’s) are submitted and current and late calibrations are current. PPAP’s include elements such as design records, engineering approvals, DFMEA, PFMEA, and Gage R&R.
Participated in preparation for the TS audit.
Mentored lab and inspection personnel and trained full time quality technician.
Assisted in the development of Lab scope for internal and outside calibration.
All 73 late PPAP's were completed and submitted and all “out of calibration” gages were properly calibrated.
October 2012 to May 2013
Oberg Industries
Quality Engineer
Managed all quality functions for the new aerospace division.
Completed shipping paperwork, C of C, receiving paperwork in compliance with AS and ISO standards and relevant industry specifications.
Responsible for internal and external C/A’s and assignments to lab personnel and CMM programmers/ operators.
Preformed APQP’s, calibration’s, internal audits, first article inspections, ISO and AS9000 certification activities, supplier development, risk assessment, SPC, and FEMA.
August 2008 to January 2015
Verify Surveillance Corp.
Supplier Quality Engineer As needed basis
Various contract positions for Sikorsky Aircraft, Rolls Royce, General Dynamics, Northrup Grumman, Vought Aerospace, Curtiss Wright, and Bell Helicopter.
Preformed source inspections including in process, final, and first article inspections and first article approval for all customers.
Inspections on electrical (PCB’s, PWB’s), mechanical and electromechanical elements on assemblies, sub-assemblies, machine parts, weldments, sheet metal sub-assemblies and assemblies.
Responsible for supplier development, quality system audits, process audits, process improvements, developing corrective actions (8D, 5 WHY, Fish Bone), APQP, PPAP and First Articles.
August 2006 to November 2007
General Electric- Transportation
Quality Engineer (Contract)
Reported PowerPoint presentations bi-weekly to propulsion leaders in regard to quality issues and ongoing quality projects.
Maintained all production processes, development and improvement of production line operations through internal auditing, investigations and corrective action plans.
Lead interface with Manufacturing, Sourcing & Engineering on process improvement projects. Provided support to Inspection, Engineering and Manufacturing activities in the areas of mensuration planning and gauge control.
Worked on two green belt projects, for shaft TIR and the improvement of the process efficiency of core heating.
Supported commercial test area and integrated Six Sigma, CTQ efforts.
Additional Skills and Training:
Certified Internal Auditor to ANSI-RAB NAP to ISO 9001:2000
Magnetic Particle Inspection and Liquid Penetrate Inspection (Level One)
Six Sigma – Green Belt
Lean Enterprise and Lean Leader Workshops