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Operations Manager Production

Location:
Hyderabad, Telangana, India
Posted:
January 01, 2023

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Resume:

ANBALAGAN.B

Email -adudra@r.postjobfree.com

Mobile -889-***-****, 861-***-****

To grow with an organization which provides me highly responsible, challenging, motivated, and creative work profile with continuous learning platform and to share my knowledge with sportive minded so as to provide best service to an organization. EXPERTISE

Operations Management Goal Attainment

Production goals Staff development

Efficient Team leadership

Process Optimization Strategic planning

Inventory Management Performance reviews

Quality Assurance

Value Engineering

Cost control

Vendor development

CAREER PATH & CORE FUNCTIONAL EXPERTISE

TOTAL EXPERIENCE: 24 YEARS (AEROSPACE & DEFENCE COMPONENTS MANUFACTURING &ASSEMLY 17 YEARS+TOOLS & DIE, JIGS& FIXTURE&PRECISION PARTS MANUFACTURING 5 YEARS + OIL&GAS SECTOR VALVE MANUFACTURING 1 YEAR )

SECURE INDUSTRIES

January2022 to still now

Secure Industries is a group of companies, Which involves in Designing, Manufacturing and supply of closures for Food, Medical & Liquor market. DESIGNATION- SENIOR PRODUCTION MANAGER – TOOL ROOM CA Engineering

January-2020 to January-2022.

CA Engineering is one of aerospace and defense component manufacturer. DESIGNATION- OPERATIONS MANAGER - CNC MACHININIG.

Roles and responsibilities

Responsible for Managing all daily operations including Marketing, Engineering, Productions, Quality Assurance, supply chain management, Maintenance, Stores &facilities

To ensure that Aerospace Standard Processes are establishing, implemented and maintained

Overall in-charge of Machining and maintenance of plant.

Lead CFT meetings for Contract review, Risk analysis, Feasibility study and Process Engineering activities.

To maintain work environment to achieve conformity to product requirements.

Initiating / taking suitable corrective and preventive actions.

Provide leadership for successful day-to-day operations.

Monitor operation expenses and research ways to reduce cost while maintaining product quality

Leading formal and informal meetings and discussions concerning plant operations.

Promoting awareness of customer requirements throughout the organization

Organizational freedom and Unrestricted access to top management to resolve Quality management issues

CYIEN DLM PVT LTD - Bangalore

July-2009 to Nov-2019

Cyient DLM Pvt Ltd is a one of the Leading firm. Engaged in Designing, manufacturing and Assembling of Aerospace and Defense projects to manage International customer . Cyient is an ISO

& AS9100-Rev D certified company. TTPEPL is acquired by Cyient. DESIGNATION – SENOIR PRODUCTION MANAGER

Roles and responsibilities

Responsible for Managing all daily operations including Productions, Scheduling, supply chain management, facilities

Provide leadership for successful day-to-day operations.

Work closely with plant and quality assurance personnel to review product quality consistency while monitoring yield rates and wastage to determine trends and areas of improvement.

Review established production schedules for all manufacturing departments to ensure established inventory levels are met while operating at the highest efficiency possible.

Overall responsibilities for ensuring that staffing and competency levels are achieved in all aspects of the manufacturing process.

Monitor operation expenses and research ways to reduce cost while maintaining product quality.

Analyze workforce requirements.

Remove production constraints, allocate human and equipment resources and direct production employees to attain all established goals.

Managing the team of Multi-disciplined technicians.

Leading formal and informal meetings and discussions concerning plant operations.

Coordinate and participate in all customer meetings, visits and audits EMIRATES TECHNO CASTING FZE, Sharjah-UAE (Oil & Gas Sector) June-2008-June 2009.

ETC is an ISO 9000:2001 certified UAE based company with modern facility for production and machining of casting to international standards ETC has 26 countries customers base worldwide. It is one of the world’s largest valve casting foundary and machine shop (CNC). DESIGNATION-SUPERVISOR-CNC Operations:

Roles and responsibilities

Responsible for planning and scheduling of machines to achieve the day/weekly/monthly manufacturing plan.

Responsible for manufacturing of parts to the specified quality standard.

Responsible for CNC programming and prove out the components in CNC machines.

Responsible for optimum utilization of machines.

Provide the job training to the operators to improve their workmanship.

Analyze reason for rejection take corrective/preventive action to reduce rejection.

Implement and follow ISO 9000 procedures.

Technical review of enquiries and preparing quotation depending on the knowledge of competitor’s capability and client requirement.

Responsible in reducing machining cost and increase productivity to achive targets in both convention and CNC machining operations.

Major Successful Projects :-

HARWEEL Project for PIBIVIESSE – Petrofac in SALAH

TICO GRISS

PEARL GTL

TECHNOTOOLS PRECISION ENGINEERING PVT LTD

June 1998-June 2008.

TTPEPL is one of the leading manufacturer of precision milled & turned machine components and having in-depth knowledge of advanced manufacturing system and technology. TASK HANDLED

HOD-Production

HOD-PED

CFT & ACHIEVEMENT TEAM-Leader

MANAGER PRODUCTION & ENGINEERING:

Roles and responsibilities

Heading the shop and responsible for the overall performances of the shop including the NPD & engineering functions. Having in-depth knowledge of advanced manufacturing system and technology.

Handling the work force team of more than 108 people in manufacturing.

Effective handling of production and necessary productivity/ process improvement.

Responsible for key metrics like production line efficiency, utilization, productivity, OEE, attendance and safety.

Responsible for machinery and facility panning.

Scheduling for a shop as per project priority towards the division dispatch target by regular corresponding with other department.

Responsible for training of man power as per training procedures and skill matrix and multi skill training (on job training)

Job work handling with vendors.

Owning a responsibility of achieving target with good quality.

Responsible for overall performances of the NPD & Engineering functions

Overview and lead team of engineers in manufacturing to lead agreed organizational performance plan

Responsible for new product activities in machine shop

Responsible for on time sample submission to the customer and coordinate with design, material, production, and quality for the new product developments.

Ensure smooth knowledge transfer of FAI development to Bulk production.

Responsible for APQP, PFMEA review, control plan, process confirmation, inspection and handed over to the FG stores.

Responsible for machinery and facility planning.

Product and process establishment in house and supplier end.

Effective handling of pre-production and necessary productivity/ process improvements activities.

Adherence of quality systems-AS9100C, maintaining 5s and TPM activity.

Compliance and support customer audits and Quality objectives.

Coordinating with estimation team to finalize to process sequences and estimated cycle time. CFT & ACHEVEMENT TEAM-LEADER:

Roles and responsibilities

Lead CFT meeting for contract review, Risk analysis and feasibility study

Responsible for continues improvements in shop, engineering and vendor place.

Compliance and support customer audits and quality objectives.

To develop new process concepts for production optimization and yield improvement.

Overview and selection of cutting tools.

Development of new tools, fixtures and gauges for new products and prove out.

Supporting to process planning and estimation departments for new projects.

Kaizen implementation-Identifying areas for improvement and forming CFT to modify fixtures, tools, process planning and parameters as per the action plans.

Negotiation, technical support, setup, process establishment and CNC program prove out at vendor place.

Trouble shooting on machines, jigs, fixtures and reduce the rejections and reworks by proper investigation.

Co-ordinate with quality in robust RCCA for both internal and customer complains.

Working on cost saving projects using lean tools. Major Successful Projects :-

Thermal imaging mechanical parts – TATA SED

Structural parts assembly – BOEING

GIMBAL mechanical parts assembly – HONEYWELL

Fuel control system parts – HONEYWELL

Satellite bracket and modules – ISRO

Radar base assembly – BEL

Umbrella type Telescopic assy-ASTRO PHYSICS

Engine mount Assy-HAL

SRINI TECHNOCRAT

July 1990-April 1995.

Srini Technocrats is one of the leading manufacturing company, producing tools & dies & Aero space components.

TASK HANDLED-MULTIPLE ROLES

Roles and responsibilities

Have served with different roles and responsibilities in CNC machine shop, wire cut, EDM, Milling, turning & Injection mounding and Process planning with complete accountability complimented by 5 years of experience.

Responsible for all manufacturing function of machine shop and assembly. Co-ordination with other departments for achieving set manufacturing targets.

Ensuring production output as per our daily/weekly/monthly plan.

Responsible for new product development and prove out the components in CNC machines.

Plan and optimize resource utilization.

Analyze reasons for rejections take corrective/preventive action to reduce rejection.

Fulfils timely delivery commitments to customer.

Improve productivity.

Waste reducing activity

COMPUTER PROFICIENCY

Operating system windows of all version

SAP & ERP

CAD -Unigraphics, Auto cad

CAM-Master cam, Edge cam, Power mill

Knowledge about CMM

EDUCATIONAL CREDENTIALS

Diploma in Mechanical Engineering

BBA-Distance Education

MBA – Production & Operations – Distance Education TRAINING AND CERTIFICATIONS

Successfully accomplished the academic project on designing, manufacturing,assembling and testing of reciprocating hacksaw machine .

CNC operation and programming on CNC milling and turning at small scale industry service Institute(SISI) – Bangalore

Unigraphics and Mastercam course - Bangalore

ISO 9001 and OHSAS 140001 internal training - Sarjah

Seven Habits training and manager on duty(MOD) - Sarjah

Internal Audit program on AS 9100 – REV D - Bangalore and Mysore

Occupational health and safety training – Bangalore

Lean Six Sigma Black Belt training (LSSBB)– Hyderabad

Certificate of excellence for implementation of KAIZAN – Bangalore PERSONAL DETAILS

Name : Anbalagan . B

Date of Birth : 12-06-1972

Gender : Male

Marital status : Married

Languages known : English, Tamil and Kannada

Hindi, Telugu

Salary expected : As per company standard

Hobbies : Reading books, watching TV

Alternate contact no : 961*******

I have declared that the above furnished details are correct and true to the best of my knowledge and belief.

Place:

Date:

Signature:

(ANBALAGAN.B)



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