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Hardware Configuration Instrumentation Engineer

Location:
Muscat, Oman
Posted:
December 31, 2022

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Resume:

Anik Neogi

*** ****** ********* *****: +968-********

Sohar 325, Sultanate of Oman Phone: +968-********

Email: adudfj@r.postjobfree.com

Automation & Instrumentation Engineer

A top-performing Automation and Instrumentation Engineer with over 12 years of experience across PLC Programming, Maintenance Planning for Automation and Instrumentation, Commissioning of Weighing Systems, and Calibration of Process Instruments (i.e. Control Valves, Transmitters, and Transducers). Strong expertise in Commissioning and Logic modification in SIEMENS PLC(STEP-7). Also strong expertise in developing SCADA in WINCC 7.0. Highly accomplished in driving process improvements through the use of multiple systems and software, as well as developing new logic and graphics. Expertise in making purchase requisitions, generating consumption reports, and maintaining various calibration records.

Areas of Expertise

Siemens S7 PLC Programming

SAP

Calibration of Instruments

PILOG

Schenck Weighing System

Communication & Team Building

Rockwell PLC RS Logix- 5000

Master Calibrators (Beamax, Scandura

TPM

Professional Experience

Jindal Shadeed Iron & Steel, LLC, Sohar, Oman March 2013 – Present

Deputy Manager – Automation & Instrumentation

Oversee Automation and Instrumentation activities for 1.44MT Rolling Mill.

Work in 1.4 million ton per annum Rolling Mill with advanced technology and range from 8mm to 40mm.

Commissioned Hot Charging for Rolling Mill from 6 Stand Caster with Logic and HMI modification in SIEMENS PLC (STEP-7-400).

Commissioned the extension of 18 meter rebar cut length capability with Logic Modification of Finishing Area in SIEMENS PLC (STEP-7-400).

Continuous Development in SCADA as per Operation requirement in WINCC 7.0.

Work with IBA Server for continuous monitoring of process parameters.

Work with ABB Drives ACS-800 & DCS-800.

Worked in a 200 Ton Electric Arc Furnace with 8 Stand of Continuous Casting Machine (of DANEILI Automation) with SIEMENS PLC (STEP-7-400) and SIMATIC WINCC 7.0.

Commissioned SIEMENS PLC (STEP 7-400) with SIMATIC WINCC 7.0.

Implemented Hardware Configuration for SIEMENS PLC ( S7-400).

Developed Logic for Electric Arc Furnace, Ladle Furnace, Fume Treatment Plant and Vacuum De-Gasser using SIEMENS PLC S7-400 and SIMATIC WINCC 7.0.

Maintain working knowledge of SCHENCK Weighing System (DISOMAT TERSUS, INTECONT TERSUS, and DISOMAT OPUS).

Commissioned the weighing system, and perform calibration and programming using DISOPLAN software.

Work with DANEILI AUTOMATION Level-2 system (DCA COM) to monitor and optimize production parameters.

Employ the SAP PMCC module.

Make purchase requisitions, create material issue slip, and generate consumption reports.

Create a note for approval for any type of monetary transaction.

Oversee manpower management and distributing jobs daily.

Create the Monthly Maintenance Plan, Calibration Schedule, Breakdown Analysis, and CAPA.

Maintain and keep a record of used spares.

Work with RADAR for Level Measurement (ROSEMOUNT, E+H) and ULTRASONIC LEVEL TRANSMITTER (E+H).

Work with Beemax MC6 and Scandura Pascal 100 Multifunction Calibrator.

Maintain and program SIEMENS PLC (STEP-7-400 of ROCKWELL) SIMATIC WINCC 7.0.

Experienced in hardware configuration, logic development, graphics development, I/O configuration, on-line modification, and development of new project.

Develop new logic and graphics for control valves, on-off valves, and transmitters in PLC consisting of PID blocks.

Make back-ups for hardware, software and HMI.

Troubleshoot for network related problems.

Facilitate for the implementation of 8 pillars of the Total Productive Maintenance.

Closely monitor Calibration records, Environment aspects, Hazard Identifications as ISO-9001& CARES-UK norms.

Maintain documentation required for ISO and CARES-UK.

Jindal Steel & Power Ltd., Chattishgarh, India May 2011 – March 2013

Junior Manager – Electrical & Instrumentation

Worked in an 1681 m3 Blast Furnace (of DANEILI CORUS) with ROCKWELL PLC (RSLOGIX-5000).

Worked with an ABB Gas Analyzer (Advance Optima and Easy Line), the ABB PLC ECO SERIES, and LT and HT motors (C.G. / Kirloskar /ABB).

Maintained ABB Drives (AC 800).

Implemented SAP PMCC module.

Worked with RADAR for Level Measurement (ROSEMOUNT, E+H) and ULTRASONIC LEVEL TRANSMITTER (E+H).

Worked with SCHENK WEIGHING SYSTEM (DISOMAT@T) and BELT WEIGH SYSTEM (SARTORIUS).

Worked with COKE MOISTURE TRANSMITTER (BERTHOLD LB-350).

Maintained and programmed ALLEN-BRADLY PLC (RS-LOGIX of ROCKWELL).

Performed logic development, graphics development, I/O configuration, on-line modification, and development of new projects.

Developed new logic and graphics for control valves, on-off valves, and PLC transmitters consisting of PID blocks.

Emami Group of Industries, Ltd., Orissa, India August 2007 – May 2011

Engineer –Instrumentation

Worked in (15+5) MW Power Plant with ABB DCS (XA 800, Controller AC 800M) system.

Maintained FBC Boilers, (85+35) TPH (make CVPL) at 64 kg/cm2 and 490 Deg.C.

Worked with 505-E DIGITAL GOVERNOR FOR EXTRACTION STEAM TURBINES.

Maintained and programmed DCS (XA800 of ABB, Controller AC800M with PROFIBUS-DP connection BUS Topology.).

Performed hands-on training on DCS from ABB INDIA.

Trained on logic development, graphics development, I/O configuration, on-line modification, and development of new projects.

Developed new logic and graphics for control valves, on-off valves, and transmitters in DCS consisting of two comparator blocks and one PID blocks.

Developed new logic and graphics for power plant steam drum level, detractor system (pressure level and temperature) in DCS consisting of one PID block, one transmitter, and one analog output block through a function generator block.

Calibrated and maintained Naf, Forbe marshal, MIL,Vass, Dambla, METSO make control valves.

Calibrated and maintained E+H, Yokogawa make magnetic flow meter, E+H and Rosermount Differential flow meter, E+H and yokogawa make pressure transmitter and temp.transmitter.

DCS and MCC side connections of all electrical motors including VFD motors, HT motors .

Maintained PLC (PCS7 of SIEMENS).

Worked with BENTLY-NEVADA Vibrating system.

Worked with WOODWORD Governor System.

Maintained QCS (Da Vinchi, 12850 of HONEYWELL).

Education & Training

B.Tech., Electronics & Communication Engineering: Saroj Mohan Institute of Technology, India (2007)

ABB GAS ANALYZER, gas measuring MODULES CALDOS 17, MAGNOS 206, URAS 26, ABB PLC ECO SERIES: ABB Peneya, Bangalore, India

Railway Signaling System, Electronic Train Indication Boards, Electronic Exchange & Microwave System: Eastern Railway, Howrah Division (2005)

Modern Telecommunication System: Netaji Subhash Chandra Bose Telecom Training Centre (BSNL), Kalyani (2006)

Awards

Gold Medal: Quality Circle Competition, Chapter Convention of Quality Circle, Bhilai on Case Study Presentation on Failure of Magnetic Flow Meters in LP & HP Tuyere Cooling Lines (2012)

Excellence Award: Quality Circle Competition, National Convention of Quality Circle, Hyderabad on Case Study Presentation on Problem in Flow Measurement of Transport Air Line in Coal Injection System (2011)

Gold Medal: Quality Circle Competition, Chapter Convention of Quality Circle, Bhilai on Case Study Presentation on Problem in Flow Measurement of Transport Air Line in Coal Injection System (2011)



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