K.P SAJEESH

E-mail: aduca5@r.postjobfree.com

Telephone: (0490) – 2336520 (R), Mobile: 094********

Address: PL.No.110, Gangothri, SrideviNagar, Navadhi, Hcf (Po) Mathigiri. Near Railway Station,

Hosur – 635110, Tamilnadu

Seeking assignments in Production Operations with a growth oriented organization of very good reputation.

EXECUTIVE SUMMARY

A Competent professional with overall 27 years of experience in manufacturing & production planning. Associated with Harita Seating Systems Ltd., as Value Stream-Head& as Stores-In charge for 2 years. Proven abilities to enhance the production operations thereby ensuring optimum utilisation of resource. Adroit at escalating productivity & operational efficiencies; while curtailing costs/ expenses. Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption. Conversant with various quality standards such as 5S, Kaizen etc. An excellent communicator coupled with exceptional interpersonal & managerial skills.

Responsible for Stores activities, GRN updation in SAP, Vehicle Management Inventory management, Stock variation at In-house& at Sub-contractors. Maintain the Chemical Stores as per Legal Standards along with Purchase & Lab-assistants. Managing the Imported materials Stock by Co-ordinating for shipment delays with Purchase to avoid Line Stoppages, Conducting Perpetual-Inventory on regular intervals.

Also implemented VSME methodology in Stores by monitoring the OTIF of the identified suppliers.

Career Objective:

A challenging opportunity in Manufacturing Operations where my diversified experience in Manufacturing Management can be best implemented

Professional Profile:

Seasoned professional having experience of 27 years in Auto Ancillary Industries

Production with Manufacturing Engineering background with improvement orientation

Experienced in setting up Assembly lines & worked with an entrepreneurial approach

Enthusiastic & has the zeal to perform multi tasks with top class proficiency

Self composed, balanced & friendly man management style possesses high degree of ethics, integrity, honesty and capacity to create confidence.

Handling customer complaints along with QA representative to fulfill their requirements

Handling Stores function & Upholstery division operation as additional Responsibility

Handling Sub-contract & Critical suppliers directly for daily requirements

Handling Planning & Scheduling of production monthly,weekly,daily depends on the customer demand fluctuations by close co-ordination with major suppliers, sub-contractors and internal resources

AREAS OF STRENGTHS INCLUDE

Production Planning & Control, Customer focus

Overseeing production related tasks including planning, control and trouble shooting.

Setting up production targets and achieve the same within time and cost parameters.

Optimising man & machine utilisation to achieve pre set production targets.

Releasing of Production Plan as per Marketing Schedule.

Coordinating with other Departments for a smooth functioning of Operations.

Generating various reports on monthly and annual basis.

Fulfilling the customer Requirements by maintaining Runner products in Minimum stocks as per agreement with customer

Attending the customer complaints with corrective actions

Team Management

Imparting /organizing training programs for personnel’s for achieving pre planned Targets.

Recruiting, leading & monitoring the performance of team members to ensure efficiency in sales operations and meeting of individual & group targets.

CAREER HIGHLIGHTS

Sep. 2007 to July’2020 -Harita Seating Systems Ltd – Value Stream Head – Mfg

Key role as Value Stream – Head Leading All dept like Production, Purchase, QA, PED, NPD to achieve the marketing schedule to meet customer demand.

Administering the overall production operations for Assembly line, Welding Shop and Powder Coating Plant.

Successfully implemented Kanban for Sequential Supply of AL-Nissan line &critical parts in In-house & Sub contractors end.

Monitoring, improving productivity by reorganizing & changing layouts & introducing low cost automation.

Introduced Poke yoke, Kaizen ideas to eliminate customer complaints.

Active role in 5’s implementation.

Reporting daily production & Rejection details in SAP system.

Active role in QC circles & SIT.

Had won beat QC circle award in 2008.

Faculty for New Entry Training for Executives & workmen.

Received the Best SIT Leader awards at the HSSL.

Successfully resolved number of quality concerns as per customer point of view.

Involved in trail run, setting and operating in the following controlled machines like,

Low cost Suspended Mechanism Assembly Machine.

Powder Coating Plant

Special purpose machines (SPM)

Apr.05 to Aug. 07 -Applicomp India Ltd., - Senior Engineer - Production

Responsible for production activities for Block & Valve plate lines.

Handling tooling, Jigs, Fixtures procurements & maintenance.

Maintenance of spare fixtures for Block line to avoid line stoppage.

Implementation for new fixture to meet customer demand.

Successfully implemented SAP system for production.

Reporting daily production reports in SAP.

Dec.98 to Apr.05 - Gabriel India Ltd., - Engineer – Production

Responsible for manufacturing and planning activities of Front Fork & Inner Tube Lines.

Liable for managing the production operations as per the pre decided target within the allotted time frame.

Monitored the availability of the resources (Pre-production requirements for the next day) as per schedule.

Identifying the aberration and reporting the same for the improvisation in the production line.

Pivotal role in obtaining ISO 14001, TS 16949 and OSHAS 18001.

Coordination with Sub contractor, like paint shop& Plating shop for daily requirement.

Successfully implemented front fork and Inner tube line projects.

Submitted the samples to the customer within the short period of time & got the approval.

Productionising the front fork & IT lines.

Increasing the production capacity by introducing more cells to meet the customer requirements.

Productivity improvement in Outer tube cells by introducing PCD Tools.

Rework reduction by introducing & commissioning new SPMs & VMCs.

Active participation as TPM Cell Leader & got model cell award in the organization.

Nov.97 to Nov.98 - TVS Suzuki Ltd., - Technician Apprentice

Responsible for receiving inspection

Actively involved in Vendor Development and Process Capability Studies.

Commenced career with Auto wings as Supervisor Trainee –Machine Shop ; from June 95 to Oct. 97.

ACADEMIC CREDENTIALS

1995 Diploma in Mechanical Engineering, MNG Polytechnic, Pondicherry.

(Automobile)

1990-92 Pre-Degree at Calicut University

PERSONAL PROFILE

Name of the father : Gangadharan.M

Date of Birth : 10th May 1975

Nationality : Indian

Religion : Hindu

Passport Details : Have valid passport

Marital Status : Married

Dependents : 02

Hobbies : Badminton, Gardening

Languages Known : English, Hindi, Malayalam, Tamil, and Kannada

Yours faithfully

(K.P. SAJEESH)

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