Qc Engineer
Resume:
Accomplished, Result oriented and highly motivated QCI cum Engineer with more than 10+ years’ experience in quality assurance, and quality control inspections including testing, process optimization and people management in Oil and gas construction industry.
Primary inspection responsibilities are monitoring & supervising the construction activities in quality control including evaluation of materials and procedures in accordance with applicable project specifications. Inspection responsibilities include monitoring and checking the quality works in mechanical, structural, welding, pipelines and other areas. Monitors performance and generate reports detailing quality of product and defect rates. Create and deploy best practices to improve efficiency and delivering flawless projects. Build productive relationships to drive organization’s success, Implement successful process strategies, preventive maintenance, condition monitoring, failure analysis and published the reports. Assist the implementation of safety and environmental protection programs and provides data required on projects progress. C A R E E R S U M M A R Y
Lead, motivate and manage a strong team on high ethical performance standards, demonstrate powerful communication, persuasion skills and confidence, that have led a successful track record of building credible relationships, thereby motivating, and guiding the team to new directions and higher performance.
Demonstrated abilities in managing various operations as per the set parameters & standards; steered efforts towards testing / inspection / failure pattern and all types of equipment necessary for evaluation.
Carried out defect analysis in the product and rendering solutions in production for quality improvement; Actively involved in project jobs like Construction as well as other quality related documentations. Orchestrated technical requirements, QA/QC functions of Carbon steel & Stainless-Steel process piping and pipeline welding & related activities.
Piping as per design code ASME B31.3, B31.8 & Welding ASME sec. IX, Cross- country pipe lines as per design code API 1104, Heavy structural as per AWS D1.1 Knowledge of Shell DEP and PDO Specification Erection and alignment of mechanical equipment, Pipeline weld joint coatings (Shrink Sleeve) & related tests such as peel test, holiday test, underground & aboveground services painting and coating requirements; HDPE internal linings of pipe lines.
Analyzed Weldments failure, causes and remedies. Knowledge of witnessing in the high pressure piping hydrostatic test(up to 1000 bar) / Nitrogen leak test(N2) / Nitrogen - Helium leak test (N2-He) / Nitrogen purging etc., Knowledge of witnessing in the Buried pipeline hydrostatic tests / Nitrogen purging etc., Working with high sour material NACE MR 0175, API5L or ISO and ASTM.
PROJECTS HANDLED: (Approx. 400kms of Pipeline laid)
Gharif South Rim project DN 8 inch and 10-inch 10kms
Al Burj Al Khalata Project DN 10-inch,12-inch & 14-inch 30kms
Greater Rima Field Development project DN 14 inches & 24-inch 60kms
Nimr-E Bulk header replacement project DN 16 inch and 18 inch 19.5kms
Birba Gas station to Marmul pumping station DN 8inch 25kms
Marmul North west project DN 10-inch 15kms
Dhaban south to Harweel station project DN 10-inch 45kms
Rabab Harweel project 35 pipelines of DN 4inch & 6 inch around 150kms
Central corridor for Port of Salalah fire water project DN 3 inch to 24 inch 2km
Haima west CCPS project DN 3inch 3kms
SKILLS & STRENGTHS
Meticulous strategic planning & execution Great at decision-making
Encouraging & Inspiring others to excel Provide constructive criticism
Facilitate productive Inspections Friendly & engaging personality
Collaborating effectively with clients Effectively mentoring staff K E Y S U M M A R Y
SYED FASIHUDDIN AHMED
CAREER GROWTH
CORE COMPETENCIES
NOTABLE ACOLADES
CAREER GROWTH:
QCI Welding (2020)
QCI Materials (2019)
QCI Non-Metallic (2013)
GEOGRAPHICAL EXPOSURE
India & Oman (Marmul, Nimr, Bahja & Salalah)
REWARDS & RECOGNITIONS
Appreciation from GM for best performance
Extra miler reward from Supervisor for Inspection process implementation.
ACADEMIC:
B. Tech., (Mechanical Engineering) Jawaharlal
Nehru Technological University, Hyderabad,
Telangana, India (2012).
CERTIFICATION:
Welding Inspector: CSWIP 3.1
Lead Auditor: ISO 9001: 2015
PMP: PMP Certification
ASNT LEVEL II - RT, MPT, PT, UT
adubyu@r.postjobfree.com
2012
2015
2018
2021
QCI NON-
METALLIC
QCI MATERIALS QCI WELDING
2 4 6 8 10
Inspection Protocols & Reports
Blueprints & Structural Designs
Non-destructive Testing
Quality Management
QA / QC functions
Quality Control Inspection
Recordkeeping
Testing & Verification
Quality Level Audit
Reports & Analysis
Welding & Non-Metallic
People Management
WORK EXPOSURE
QCI
Welding
QCI
Materials
Lead
Auditor
QCI Non-
Metallic
OMAN VALID GCC DRIVER’S LICENSE HOLDER
WORK EXPERIENCE
Al Turki Enterprises LLC Oman Apr 2013 - Present
QC Inspector (Welding)
Key Results Area:
• Perform a wide variety of inspection and quality control operations in a visual, dimensional, and functional nature, making necessary critical observations, tests, and completing the reports on time.
• Performs independent quality check and inspections in various areas (e.g., Engineering, Procurement, Fabrication, Construction, Operations, Maintenance, Project Management, Material Management, and support organizations). This includes the audit, survey or surveillance of supplier/vendor/contractor QA/QC programs to ensure compliance.
• Appraise product quality in accordance with the Project Quality Plan and Inspection & Test Plan and determine conformity and non-conformity. Ensure safety awareness including adhering to safety rules and requirements.
• Documenting the inspection results and documents shall be raised to establish corrective action if non conformity.
• Coordinating with the internal and external teams for assuring conformity to project requirements.
• Perform field inspections and welding in accordance with project requirements and scope of work as noted within the Project Quality Plan and Inspection Test Plan.
• Evaluate non-destructive testing on base metal and weld joints as per ASME sections and API standards/SPs/DEPs.
• Joint fit-up inspection will be carried out before welding and Weld visual inspection after the completion of weld.
• Review the Pipe material and welding consumable’s test certificates before the welding commencement.
• Proactive approach in prevention of a nonconformance by interaction with respective departments.
• Handled Material Inspection: Electrode, filler wires, Pipes, Fittings & Valves.
• Managed and handled Joint inspection & justification through conducting NDT: RT,MT,PT, UT, Production welding, Hydro Test, Commissioning and Test pack.
Lead Auditor
• Ensure implementation of QMS & contract requirement within ATE towards with respect to site management, construction, QA/QC and Materials management. Verifying the level of compliances to relevant procedure and contract requirements. Check the availability of controls through relevant process and disciplines. Identifying areas which requires improvement and advise suitable recommendations
• Analyzes findings and non-conformances identified during audits that includes all available oversight results.
• Conduct surveillance audit during execution of the project as per applicable procedures and plans.
• Ensure Quality Systems establishment and the audit schedule, conducting Quality Systems audits.
• Prepare and review the documents of audited activities, prepares checklists and agendas for audit, performs audits and assessments of performance, conducts pre-and post-audit meetings & prepares final audit reports. Technical expertise:
• Witnessing Bolt Torque and Tensioning as per Specification and Procedure.
• Preparing punch-list before the final hydro-test is carried out.
• Mechanical Clearance to carry out Hydro test both in flow line and piping.
• Witnessing Pigging, Flushing and Hydro-test for piping and flow line.
• Test Pack Preparation compiling all the relevant documents.
• Conduct Welder’s qualification test and monitoring their performance by regular Site/Shop visit.
• Visual inspection of the test piece and forwarding it for other destructive and/or non-destructive testing processes.
• Checking welding machine and oven calibration certificate.
• Handled Materials: CS, SS, DSS, CRA (UNS06625, UNS08825) Welding Processes: SMAW, GTAW, NDE: PT, MT, RT, UT. QCI Materials (2019)
• Material handling as per vendor procedure and ASME Sec II A,B,C,D. QCI Non-Metallic (2013)
• Handled nonmetallic section, carried out all inspection and test requirements of the contract at all stages as per QCP.
• Verified latest copies of QCP, QWP & calibration status of testing & amp; testing equipment being used is valid.
• Notified non-conformance during site inspection, recommend corrective measures through QA/QC engineer.
• Demonstrated field installation of pipe, adhesive bonding, lamination, threaded joints & field thread preparation as well as artificial curing of joint and field thread. Inspect the field thread for damages like pin holes, air pockets.
• Inspect the storage of material like adhesive and lamination kit, P2P Coupling, End Flanges, Crimp Kit, Denso paste, Denso tape, O rings at store & site.
• Stepwise Inspection as per QCP; like Material handling and storage, verification of test certificate of GRE pipe, Pre- padding, doubling, stringing, installation.
• Managed and handled installation of fittings like elbows, flanges, couplings, P2P joint with the help of CNC unit, P2P Electro fusion and joints with the help of crimp kit.
• Briefing field team and coordinating field inspection activities, including provision of relevant data to team and Support the field Engineers to ensure that they comply with the relevant requirements.
• Witness the road crossing hydro test as well as final hydro test and pigging operation before hydro test.
• Materials: GRE, FCP, Jointing Processes: Tb Ts Adhesive, Lamination and Threaded joints, Testing Methods: Hydro test, N2 Leak test & Manufacturer: FPI, CPI, NOV FGS, SOLUFORCE, SHAWCOR. Key Achievements: (Click here for more details)
• Repaired Wadi in Seven hours without breakage, saved Manhours and OMR 5000 cost expenses.
• Involved and completed within stipulated time and saved manhours and production time during emergency shutdown maintenance and reduced shutdown time to 50%.
• Advised management during deployment in QC inspections and exceeded expectations on results.
• Prepared quality procedures and manuals for projects and train personnel. Supervise all technical designs and documentation.
PRIOR EXPERIENCE
• Junior Site Engineer, Gayathri Constructions, Hyderabad (01/2012 - 01/2013)
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