PATRAYYA M. HIREMATH

Contact: 098********/820-***-****

E-Mail: aduaod@r.postjobfree.com

MAINTENANCE MANAGEMENT PROFESSIONAL

Operations & Maintenance

P R O F I L E S U MMARY

A competent professional with nearly 20 years of experience in: Operations & Maintenance. Erection & Commissioning Cost Control Manpower Planning Budgetary Control CAPEX Implementation

• Hands-on experience in planning & effectuating predictive & preventive maintenance schedules of equipment to increase the up time and reliability of the equipment

• Track record of proactively identifying & resolving problems, ramping up project activities with on time deliverables and maximized productivity

• Earned rewards from the management for successfully completing project before the prescribed timeline

• Proficient in managing erection & commissioning activities involving resource planning, in-process inspection, team building and co-ordination with internal / external departments

• An effective communicator with assertive and strong leadership qualities C O R E C O M P E T E N C I E S

• Anchoring erection & commissioning of machines & equipment and ensuring completion of project in minimum turnaround time with effective resource utilization to maximize the output

• Proactively identifying areas of obstruction / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools

• Evaluating work statements and preparing weekly & monthly maintenance schedules

• Planning, scheduling and implementing operations & maintenance of machine tools and handling activities in the Overhauling Department

• Coordination of work with contractors, outside inspection agencies, parties managing projects, ensuring safety of personal and other miscellaneous duties required for non routine job . O R GANISATIONAL E X P ERIENCE

Oct’05 – March 2020: Thermax Ltd., Pune as Associate Manager - Maintenance

(Team Size: 4 Engineers & 25 Workmen)

• Key Responsibility.

• Plan annual Preventive Maintenance Programs of Plant Utilities and Production Equipment with an objective to reduce failure time and increase equipment efficiency.

• Safety initiative, HIRA for non- routine maintenance activities.

• Compliance of Legal audits of air receiver, boiler IBR, Eot cranes from competent external agency.

• AMC planning for critical machines.

• Maintenance Annual budget preparation and spares procurement and planning.

• Rate contract for standard spares with supplier with the help of Corporate Sourcing Group.

• Work with Cross functional team for Opex initiative, carbon foot print reduction projects.

• Capital equipment/accessories planning from quotation stage to implementation. Key Result Areas

• Facilitating day to day planning of breakdown, preventive and time base maintenance of machines like o Machines like Arboga CNC Machines of different models with Heidenhain, Fanuc controller. o General purpose machines - Radial Drilling Machinee, punching machine, different types of gear box maintenance of EOT crane, rotators.

o Hydraulically operated Machines - Hydraulically operated Plate rolling machine and CNC hydraulic press of 400 T Capacity.

o EOT Cranes of different capacity up to 50 T, material handling equipment. o Compressors, shot blast machine, paint booth, steam boiler up to 12TPH and other accessories under Utility Section.

• Carrying out Chiller test bay maintenance including water pumps up to capacity 1000 cu mtr/hr with DCS control system for different application, 3000 TR Capacity cooling tower, good exposure in electro - mechanical instrumentation maintenance and calibration.

• Hypertherm CNC profile plasma and gas cutting machine.

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• Different types and capacity vvacuum pumps.

• Helium leak detector machine new testing station for jobs testing set up done .Regular AMC of machines and imported spares management to improve machine up time. Projects Undertaken .

• CNC Bending machine inspection and trial at OEM- China and installation at our India plant successfully.

• Centralised Compressor System Implemented in One Plant (Thermax Ltd.)

• Up-gradation of CNC Profile Cutting Machines cut up-to 25 mm Thickness Plate

• CNC Drilling Machines Up-gradation (like Change all Axis Ball Screw, LM Guide Fitting, Control System, etc.) to Drill Tube Plate .

• Carbon foot print reduced by implementing Electrical steam boiler

• Foundry Production Capacity Increased from 400MT to 800MT per month including Layout Marking, Foundation of Different Machines Marking, Planning Accessories Required, In-house Material Preparation, Subcontracting Work Inspection; Different Machines Erection & Commissioning Work . Nov’03 – Sep’05: Kalyani Forge Ltd –Pune as Sr. Engineer - Maintenance Key Result Areas

• Performed day to day planning of breakdown, preventive and productive maintenance of following machines: o Mechanically Operated Press of 630T, 1600T, 250T, 100T, 350T Hydraulic Press and 400T LKJ make Mechanical Press

o Machine like CNC Machining Centre like CNC Jobber and Facing Centring Machine o Hydraulics & Pneumatics Accessories

• Involved in the overhauling of different types of gear boxes Feb’02 – Nov’03: Ahmadnagar Forgings Ltd., Pune as Maintenance - Engineer Key Result Areas

• Managed day to day breakdown, preventive and predictive maintenance planning of machines like o Mechanically Operated Press of 1000T, 1600T & 2500T Capacity and Trimming Press of different capacities o Induction Heaters of 360KW & 410KW capacity

P R E V IOUS E X P ERIENCE

Nov’94 – May’01: Chetan Works Ltd., Solapur as Maintenance Engineer (Plant Engineering)

Day to day planning of break down, preventive and preductive maintenance in cast iron foundry which covers BMD make moulding machines, core shooters, sand mixers, belt conveyor, bucket elevators, melting cupola,Khosla make compressor, Hoists. Highlight

• Bagged rewards from the management for successfully completing project 4 days before the prescribed date T R A INING

• Gamba Kaizen Workshop Training

I N DUSTRIAL P ROJECTS

• Cellular Layout of Machine Tools

• Single Piece Flowline

• Autonomous Maintenance (Step 1, 2 & 3) Piller of TPM conducted on CNC Machines E D U CATION

1994: BE in Production from Walchand Institute of Technology, Solapur P E R S ONAL D E TAILS

Address: Flat No. B-404, Ecastcy Apartments, Behind Sona Garden, Wadgaon Budruk, Singhad Road, Pune – 411041, Maharashtra

Date of Birth: 30th March, 1973

Languages Known: English, Marathi,Hindi,Kannada . Reference :-

Mr Patwardhan Dattatraya P

Cell no-942-***-****

Email – aduaod@r.postjobfree.com

Mr Chinchalkar Satish M

Cell no-982-***-****

Email - aduaod@r.postjobfree.com

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