MUHAMMAD IBRAHIM

QA/QC ENGINEER

Current Address: Apartment No.1206 Adam & Eve Building Electra Street Abu Dhabi-UAE

Contact Call/ WhatsApp: +971*********

WhatsApp: 009***********

E-mail:adu7f4@r.postjobfree.com

Valid: UAE Driving License

OBJECTIVE

To perform the best of my knowledge, ability and expertise gained and play a vital role in the growth and development of the organization & to achieve success through hard work & determination.

PERSONAL PROFILE

More than 10 experience in the Oil/Gas and Petrochemical Industry, engaged with multinational organizations ADNOC Group, ADNOC Distribution HQ, Abu Dhabi Oil Co Ltd Japan, British Petroleum BP (UEP), Mott MacDonald Ltd Abu Dhabi, Penspen International Ltd Abu Dhabi and Byco Oil Refinery. Extended technical services to the energy sector with passion inclusive excellence analytical approach to resolve complex problems, embraced creative means simultaneously healthy communication skills to achieve operational and strategic objectives. Actively engaged with international technical societies simultaneously to participate in innovative and advance technological events and maintaining memberships with American Petroleum Institute API US, TWI UK, CQI/IRCA and ASNT.

Conversant and aware of engineering document quality Assurance/Quality control, procurement ITP's, FAT, welding, NDT, Painting and Coating, Construction ITP's, Pressure Testing, Inspection of the same as per the approved procedures with relevant specification, standards and codes relating to the Oil & Gas industry. Experienced in preparation procedures/plans, Internal and External audit. To pursue a challenging opportunity and a position in dynamic and well-reputed organization that offers good opportunities and challenging work environment in return would help me building my knowledge, experience and academic capabilities. My experience proves to be my strength, confidence, ability to work hard, learn more strive for achievement.

EDUCATION & QUALIFICATIONS

ENGINEERING UNIVERSITY

ACADEMIC QUALIFICATION

MEHRAN, University of Engineering & Technology, Pakistan

Bachelor of Engineering, Metallurgy & Materials Engineering.

PROFESSIONAL CERTIFICATIONS / CREDENTIALS

API-510 Pressure Vessel Inspector Certified from American Petroleum Institute (License # 97900)

API-570 Piping Inspector Certified from American Petroleum Institute (License # 100204)

CSWIP 3.1 Welding Inspector Certified from TWI.UK (License # 421875)

QMS / Lead Auditor ISO 9001: 2015 Certified from CQI / IRCA.UK (License # A18038)

American Society for NDT; Ultrasonic Testing Level-II Certification

American Society for NDT; Radiographic Testing Level-II Certification

American Society for NDT: Magnetic Particle Testing Level-II Certification

American Society for NDT: Liquid Penetrant Testing Level-II Certification

Certificate of Appreciation “HSE Employee of the Month” Offshore ADOC Japan Abu Dhabi.

Certificate of Registration Pakistan Engineering Council-PEC (METAL/06626) Pakistan.

OFFSHORE HSE & AWERNESS TRAININGS

Breathing apparatus training (ETSDC-Abu Dhabi)

Basic H2S OPITO (ETSDC-Abu Dhabi)

Sea Survival (ETSDC-Abu Dhabi)

Helicopter under Water Escape Training –HUET( ETSDC-Abu Dhabi)

Confined Space Awareness Training(ADOC Japan)

ADOC Confined Space Awareness Training

Permit to work system(ADOC Japan)

PROFESSIONAL WORKING EXPERIENCE

Designation: Asset Integrity Engineer

Company: Penspen International Ltd.

Project: Construction of Service Station and Other Mechanical Projects in UAE.

Department: AIPS- Asset Integrity Process Safety.

Client: ADNOC Distribution- Abu Dhabi National Oil Company

Dated: October 2022 to continue.

Designation: QA/QC Engineer Mechanical

Company: Mott MacDonald Ltd.

Project: Extension of Existing Remote Degassing Station-RDS Bab Facility.

Department: Quality & HSE

Client: ADNOC -Abu Dhabi National Oil Company

Dated: November 2018 to July 2022

Designation: QA/QC Engineer Mechanical

Company: Mott Macdonald Ltd.

Project: Early Production Scheme Hail Development Surface Facilities Offshore

Department: Quality & HSE

Client: Abu Dhabi Oil Co. ADOC Japan

Dated: Sep 2016 to August 2018

Designation: QA/QC Engineer Mechanical

Company: CH2M on behalf of MGS

Project: Expansion of Bab Gas Compression Project (EBGCP) PHASE-2

Department: Quality & Mechanical

Client ADNOC Onshore-Abu Dhabi National Oil Company

Duration: June 2015 to August 2016

Designation: QA/QC Engineer Mechanical

Company: Emdad Services LLC.

Project: Shut Down/Turn around Train # 01 &Train # 02 in Asab

Department: Asset Integrity & Quality

Client ADNOC Onshore-Abu Dhabi National Oil Company

Duration: March 2015 to May 2015

Designation: QA/QC Engineer Mechanical

Company: A.U. Engineering Company.

Project: PHASE-5 Project of UEG Naimat gas processing plant.

Department: Quality & Mechanical

Client: United Energy Pakistan Formally Known As (British Petroleum)

Duration: January 2014 to Feb 2015

Designation: QA/QC Engineer Mechanical

Company: DESCON Engineering Ltd,

Project: 150000 Bpd Relocation/Installation & Refurbishment Project

Department: Quality & Mechanical

Client: Byco Oil Refinery

Duration: January 2012 to December 2013

MAIN ACTIVITIES & RESPONSIBILITIES

Developing ADNOC Distribution procedures and Asset Passport for Equipment/Piping To ensure that a quality system is implemented and maintained in accordance with the Client requirements.

Implement a project specific Quality plan, inspection test plans, quality risk assessment and recommend proper control measures

Review requirements, specifications and technical design documents to provide feedback for approval and implementation.

Management meetings, coordination and stream line the decision with Contractors for implementation.

Coordinate, monitor, conduct and record all inspection & tests as per Contract Plan & Specifications.

Review quality inspection personnel qualifications and training requirements.

Identify quality assurance process and suggest actions for improvement. Create detailed, comprehensive and well-structured test plans and test cases.

Ensure that proper quality control is exercised for all equipment and material

Responsibilities include carrying out a physical check of all received goods and spares to ensure these comply with quality requirements stipulated by the company s at Company workshop.

Check all documentation submitted with the goods and confirms these are in conformance with company requirements.

Maintain traceability and quality conformance records of received material

Carry out periodic checks of material to confirm the storage of these at the workshop is in accordance with manufacturer recommendations for prevention of material degradation where necessary.

Ensure all equipment fabrication and maintenance is carried out in accordance with established company procedures and OEM requirements, following a proper inspection & test plan

Physically examines all received goods to ensure that these are received free of defects or damages and that such goods have been delivered in a manner that does not compromise the quality of the received goods.

Plan, supervise and coordinate all activities in the assigned area to meet functional objectives.

Train and develop the assigned staff on relevant skills to enable them to become proficient on the job and deliver the respective section objectives.

Implement approved Section policies, processes, systems, standards and procedures in order to support execution of the Section’s work programs in line with Company and International standards.

Manage and control all QA/QC documents of the entire project including certificates, calibration, test results, inspection requests, non-compliance reports, site instruction/observations, etc.

Ensure that Non-Conformance Report (NCR) is raised if the work has deviated from the Contract Specifications or quality standards and Company policies.

Ensure compilation of quality records Inspection, test procedures/reports Quality dossiers/ Manufacturer.

Carry out Internal Audit at the site as scheduled in the Project Quality Plan, PQP.

Review ITP & procedures as per the Job Specification/ Client / Code requirements.

Checking for consistency with piping and instrument diagram (P&ID).

Ensuring the proper connectivity of required associated piping as per P & ID.

Ensure that all activities are carried out as per approved drawings and project specifications/procedures.

Extensive quality management experience in Oil & Gas within multinational work environments.

Extensive experience of inspection at vendors works to ensure that equipment’s and material are as per specified requirements and is delivered as per schedule.

Possess good interpersonal skills combined with the ability to communicate at all levels together with a flexible ‘hands on’ approach to problem solving, whilst retaining a strong management approach to both safety and quality.

Steep knowledge of international design codes and outlining of piping and valve systems.

Familiarity with codes, standards and recommended practices for static equipment.

Superior motivator and negotiation skills excellent communication and leadership skills

Possess basic project management and risk management skills with strong communication and organizational skills.

OFFSHORE EXPERIENCE

ADOC (Abu Dhabi Oil Company-Japan) as the Offshore Client Rep. for the installation of 10km pipelines and 1 fiber optic power cable on-board the installation barge, Regina 250, for the Hail Surface Facilities EPS Project. Installation includes trenching/dredging of shore approaches,6 shore pulls, mid water tie-ins, mattress installation, back filling of shore approaches, as laid surveys and pre commissioning(cleaning, gauging, hydro test, de watering) of each pipeline.

Plan and organize Test/Inspection activities for Inspectors during the Fabrication and Installation stages at site in accordance with Company and Contract specifications and procedures.

Physical materials, equipment audits, and surveillance inspections, monitor daily field construction operations to ensure compliance with approved Quality Plans.

Identify any detrimental trends and advise field based Construction Supervisor and Contractor of concerns.

Raise NCR’s and report procedural compliance and deficiencies and assure closure of all NCRs.

Inspect and monitor Contractor welding procedures, performance and approve NDT activities.

Monitor and approve hydro testing activities, witness and endorse final QA/QC test packs.

Review documentation received for Contractor procured material to ensure compliance with specification and company, project or industry standards.

Prepare weekly/Monthly QC status reports.

Promote awareness of the Company Health, Safety, Environmental & Quality policies, and procedures in order to achieve fit-for-purpose Construction and Commissioning engineering.

Co-ordinate the communication of Best Practices by active participations on reviews and propose improvement on QA/QC standards and guidelines.

Monitor contractor quality performance and adherence to specifications and relevant codes.

Lead of a team of site Materials Inspectors and assure all materials and equipment arrived at site are meeting Project specs and projects Purchase Order (PO) requirements.

Prepare and issue progress reports as necessary with especial reference to quality level achieved and, potential or actual deviations from the required standards.

Ensure Contractor inspectors’ availability during the witness testing and hold points as required by project ITPs.

Ensure Inspection of equipment items before, during and after installation in accordance with Project acceptance standards.

Liaise with 3rd Party inspection personnel, such as BV, TUV, Loan star and DNV, as and when appropriate.

After Installation completion assist with the preparation of detailed evaluation reports of contractor performance.

As a Company Representative conform at all times to Company safety procedures and/or contractor safety procedures, whichever is the more stringent,

Observe and report contractor/sub-contractor safety deficiencies

Erection of 10 km Undersea pipeline 18”8”6” from Mubarraz island to Hail Island.

Erection of Aboveground piping 18” 8”6” for well Pad A & well Pad B. and modules Inter connection.

Installation of modules for inter connection piping from well Pad A & well Pad B.

Monitoring the Modules inter connection fit up, welding, NDT, and Hydro test. Painting.

Erection of steel structure for Well Pad A & well Pad B and its related inter connection piping.

Erection of firewater tank for water storage and related inter connection Piping and Nozzle.

Monitoring the Fire Water Tank inter connection piping fit up, welding and NDT. Hydro Test. Painting.

Inspection of Plumpness, peaking, banding, vacuum box test, winds Grader, Curb angle of Fire Water Tank.

Erection of steel structure shelter for firewater pump.

Monitoring firewater pump shelter activities and Monitoring overpass erection activities.

Monitoring the different Chemical Injection skids (Xylene, Corrosion Inhibitor, Methanol, and Emulsifier) during installation.

Install the different static equipment -Vessel, close drain drum, pig launcher. Gas Compressor and Gas separator) as per Approved Project Specification/drawing.

Inspection of Valves, fittings & Pipes, Structure & Plates verify MTCs of in-coming material.

Inspection of equipment is according to the specification, types, direction, tag number and size of valves, Flow Instruments, orifice, etc.

Reviewing complete test packages as per P&ID and Isometric, welding summary, NDT reports, Checklist and all required attachments.

Monitoring the welding & NDT activity for onshore pipeline works.

Managed the Mechanical Integrity Fixed Equipment Program to assure compliance with ASME, API, NACE, and inspection guidelines dealing with piping, tanks, exchangers, and pressure vessels. Interpret and correctly apply inspection codes and procedures.

Pre commissioning and commissioning of mechanical equipment with respect to project Schedule.

Compiling “As built” drawing to reflect changes implemented during commissioning activities also

Compilations & confirming of completed Punch List items, participate in demonstration handover/

Acceptance of system to the Operation, group (Client).

Review final completion dossier with respect client requirement, Final review of dossiers with EPC Contractor Punch list, Final Inspection for overall Facility before hand over to client, Final BOX up all line as per drawing and project Specification.

DATA CALCULATION & IDENTIFY DIFFERENT DAMAGES (STATIC EQUIPMENT & PROCESS PIPING) DURING IN-SERVICE

Well experience to calculate the Minimum Required thickness (Metal loss, Corrosion Allowance). Corrosion Rate & Remaining life and Next inspection interval of the Static equipment.

Well experience to calculate the required thickness of a cylindrical shell based on circumferential stress given a pressure.

Well experience to calculate the required thickness of a spherical shell based on circumferential stress given a pressure

Well experience to calculate the required thickness of a head (Ellipsoidal, Tori spherical and hemispherical) given a pressure.

Well experience to calculate the total pressure MAWP + static head) on any vessel part.

Well experience to calculate maximum vessel MAWP given vessel parts MAWP and elevations

Well Experience to calculate the vessel part MAWP for a cylindrical shell based on circumferential stress given a metal thickness

Well experience to calculate the vessel part MAWP for a head (Ellipsoidal, Tori Spherical and hemispherical) given a metal thickness.

Well experience to calculate the Nozzle, Paddle reinforcement as per ASME Section VIII, Div. 1.

Excellent experience to find the different types of damages & well troubleshoot these damages. (Fatigue,

Creep, Brittle, MIC, CUI, Suffidation, Erosion/Corrosion, CL-SCC, HCL and HTHA) petrochemical Industry.

TURN AROUND/SHUT DOWN ACTIVITY

Train-1 Major Shut down GASCO ASAB- 1 &2 Abu Dhabi -UAE.

Train 1 & 2 Major shut Down ADNOC BAB Facility Abu Dhabi-UAE

Major shut Down ADOC Japan Mubarraz Facility Offshore Abu Dhabi-UAE

Train 3 & 4 Naimat Basal Facility, UEPL Tando Adam

Train 1 & 2 Major Shut Down at Khaskeli field Badin Zone at UEPL (Bp).

Train 1 & 3 Shut Down in Byco Oil Refinery Karachi

As found inspection of static equipment i.e. pressure vessels, heat exchangers, storage tanks, boilers, fin fan coolers and filters.

Post cleaning inspection of the static equipment, after Hydro jetting or by suitable recommended mean.

Detail internal and external visual inspection of equipment to make sure equipment physical health.

Monitor NDE inspection either side internally and externally.

Monitor NDE on hot spotted and suspected locations i.e. nozzles, circumferentially/longitudinal seams of the welded areas, internal/external attachment areas (Demisters, Trays, man ways, and internals).

Recommended repair work follow up and verification of compliance.

Post repair NDE verification and interpretations of reports.

Pressure test verification throughout duration and verification of supportive documents.

Vessels, Columns, tanks internal inspection, box up clearance.

Verification and follow up stage piping modification and replacement work i.e. cutting, repairing and replacement activities.

Visual inspection of insulation in accordance to API and company requirements.

NON-INTRUSIVE & INTRUSIVE INSPECTION

IRIS, Ultrasonic thickness gauging, MFL magnetic flux leakage, Long range Ultrasonic testing

Thermography, Holiday testing, Alco meter, Profile Radio Graph,

VedioScopy / Borroscopy Corrosion coupons

INTERPRETATION OF CONSTRUCTION AND POST CONSTRUCTION CODES

API (510, 570,571,580, 581, 572, 574, 576, 577,579, 653, 651, 650).

ASME (Sec II, Sec V, Sec VIII, Sec IX, B31.3, B31.4, B31.8,B16.5).

ASTM Standards, ASME Standard, ISO 14001, ISO 9001:2015.

PERSONAL SKILLS

Good at absorbing information, analyzing problems and coming up with ideas.

Ability to travel over the globe and work in mobile areas/fields.

Have the drive, confidence and resilience to get things done.

Self-motivated and committed to continual improvement.

Ability to work effectively in a team environment.

Excellent communication and presentation skills.

Ability to handle challenging assignments.

Excellent project management skills.

COMPUTER SKILLS

MS Office, MS-Excel, MS Word, Power Point, Outlook.

PERSONAL INFORMATION

Nationality: Pakistan

Marital status: Married

D.O.B: 10-01-1989

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