David J. Roy Cell:508-***-**** – adu6vx@r.postjobfree.com

PROFESSIONAL SUMMARY

SENIOR MECHANICAL DESIGN ENGINEER

Detail oriented mechanical design engineer with over 40 years of professional experience developing machines, fixtures, automated equipment, etc. that are both cost effective and production worthy. Customer advocate with a strong sense of urgency dedicated to company success.

SKILLS & APPLICATIONS:

Design Programs: Siemens NX 11.0, Teamcenter, SDRC-Ideas, Cadra, Cadam, Solidworks 2021

Software Programs: Microsoft Office 2010 (Word, Excel, Project, PowerPoint), Windchill, SAP

PROFESSIONAL EXPERIENCE:

SencorpWhite, Hyannis, Massachusetts July 2019 – January 2023

Senior Level Mechanical Design Engineer

SencorpWhite is recognized as the workhorse of the packaging industry producing product, medical, food, cosmetic and electronic blister and clamshell packaging on their custom designed Thermoforming machines.

Derived Skill Sets:

Mechanical design of custom, machine specific assemblies for SencorpWhite Thermoforming machines using Solidworks 2021

Checker work of mechanical drawings from within the company, including thermoforming machines, automated storage and retrieval systems, medical device pouch sealers, and automated packaging and sealing machines.

Tasked with updates and improvements of all SencorpWhite drawing title blocks and data cards in order to improve the process flow of all Solidworks files created from file creation to the release state. Process improvements seamlessly eliminated the need for entering repetitive data and subsequent inherent errors, and greatly reduced the drawing kickbacks from production control to engineering.

Responsibilities:

Responsible for all detail and assembly drawing creation, as well as design improvements, for company’s next generation thermoformer, including the design of all manufacturing and assembly equipment.

Bose Corporation Framingham, Massachusetts March 1993 – Present

Senior Level Mechanical Design Engineer

Bose Corporation designs, develops, manufactures and sells premium audio, video, and wellness consumer electronics. As part of the equipment design group, primary responsibilities include the mechanical design, assembly management, and debug of manufacturing assembly and acoustic test equipment.

Derived Skill Sets:

Mechanical design of sophisticated pneumatic and electrically driven manufacturing assembly, test and process prototyping equipment using 3D solids modeling

Design and development of manual and automated assembly systems integrating PLC’s with laser etchers and scanners, IR sensors, barcode scanners, and auto-feed fastener equipment

Design and integration of robotic glue dispensing and part handling equipment for prototyping manufacturing processes during the design prototype phase of new product introductions

Design of conveyor driven palletized systems and robotic part handling systems

Responsibilities:

Conceptualization, mechanical design, procurement, assembly, debug and installation of medium to high output manufacturing assembly, acoustic test, and prototyping equipment

Creation of very specialized equipment for the development of new processes and materials

Mentor the efforts of other designers to reduce development time of equipment

Support of pre-production manufacturing runs while integrating assembly equipment of my design

Key Accomplishments:

Key mechanical designer of Bose Wave Radio assembly line slated to produce over 500k units per year

Received Vice President’s Award for outstanding design and leadership on Wave Radio assembly line

Received Director’s Award in recognition of a considerable achievement of significant value or importance to the business unit while working on the equipment for Bose’s first television

Received three Certificates of Recognition for Teamwork and Total Customer Satisfaction

Created several fixtures that were used by other designers as a stepping stone on later programs

Sole designer of standard flexible workstation (CFIT) used on multiple programs (used semi-automated screwdriver and Single Minute Exchange of Dies (SMED) tooling philosophy)

Responsible for the introduction of Misumi Mechanical Components for Tooling and Automation as part of a cost savings and quality improvement initiative

Key mechanical designer for the company’s most complicated piece of machinery which involved a palletized conveyor system interacting with three hydraulic presses that first preheated the tooling with an induction heater, finalized the heat sequence with a convection heater, and then cooled the tooling with a chiller system. Machine was duplicated three times to meet production rates. Machine was created to produce waterproof spiders used in speakers for automobile car doors

EDUCATION:

Worcester Junior College WITI

Associates in Engineering, Machine & Tool Design Technology

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