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Welding Inspector Qc

Location:
Batam, Riau Islands, Indonesia
Posted:
February 03, 2023

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Resume:

Personal information

Name : TUMPAL.S

Gender : Male

Home Address : Permata Puri II Block KK No.03 Batam Island, Indonesia

Mobile Phone : +62-813-****-****

ID No. : 2171120403740002

E-Mail : adu4nd@r.postjobfree.com

Nationality : Indonesian

19 years’ experience in piping or structural welding inspection, construction (assembly and erection) constructs Central Processing Platform, Jacket, Living Quarter, Bridge, Subsea, E-House, Pipe racks, Spreader Bar, Stringer, barge and ship repair, an experience interpretation standard (ABS, AWS, ASME and DNF OS –F101), Client specification, procedure, and drawing. Understand of work sequence for fabrication. Work under pressure flexible on duties to perform accept responsibility work long hour committed to going extra mile to completed job correctly on time work well as team player. Have a strong skill level in supervision, inspection, and solve QA/QC issue. Interpersonal skills, particular the ability to listen and understand co-worker, client problem and point of view committed to being professional in work always displaying in integrity. I also ever been worked at Electronics Manufacturing company.

QUALIFICATION: QC Inspector (Piping / Structure),Mechanical and Preservation .

EDUCATION

Graduated Industrial Engineering (Bachelor’s degree)

REGISTRATIONS AND CERTIFICATIONS

CSWIP 3.2.1 – Senior Welding Inspector (Certificate No. 437682)

Magnetic Particle Testing, ASNT Level II, Certificate No. UINDT/MT-006-XXVIII-OCT-19

Liquid Penetrant Testing, ASNT Level II, Certificate No. UINDT/PT-006-XXVIII-OCT-19

Ultrasonic Testing, ASNT Level II, Certificate No. UINDT/UT-004-XXVI-DEC-19

Radiographic Interpretation, ASNT Level 2, Certificate No. UINDT/015RI-XXIII-MAY-18

QMS Auditor/Lead Auditor ISO 9001: 2008 Certificate No: NCI – P 2877

CQI and IRCA Certified Lead Auditor ISO 9001:2015, Certificate No. ENR-01122455.

Operation Training of EQUOTIPE Portable HARDNESS TESTER Certificate No: CC16-008

Skills Supervisory Management Certificate No:1810/PQM/98

COURSE, SEMINAR, TRAINING ATTENDANCES, ACHIVEMENTS

API 570 – Piping Inspector Course. Conducted by Ladwer Institute, Batam – Indonesia. Certificate of Attendance No. 186/0114/I/LI.

Operator Training Program Borescope by IBAK: 0808

Certificates CHEVRON PLATONG GAS II Project Phase II (Recognition Performance).

GORGON SUBSEA PROJECT (Quality Award and IIF Commitment)

PROFESSIONAL EXPERIENCE

McDermott Indonesia – Agency by RINA Indonesia

Period : November 2021 ~ July 2022

Position : QC Inspector Welding (Structural, Piping)

Project Involved : Inpex Phase 2A

Tie in Spool, Well Jumper and Spreader bar Hexagon for 12” Production A (BDC-2 & BDC-3), 12” Production B (BDC-2 & BDC-3), 16” Production A, and 16” Production B at McDermott Indonesia, Batam – Indonesia

Duties and responsibilities:

Ensure that Construction implementation of Quality plan, ITP and Quality procedures related to Material receipt, welding, construction and NDE activities and ensure compliance with the project specification, code and standards through daily surveillance and random inspection of the work.

Monitor and control the implementation of the approved drawings, approved QA/QC plan, Surveillance plans, Inspection and test plans and project procedures.

Witness and review of Welding Procedure Qualification / PQR / Test run sheet and welder/operator qualification activities as per Client Specification /applicable code & standard AWS D1.1/DNV-OS-F101

Witness and analyze Mechanical testing & Test reports for Procedure Qualification test and Welder Qualification test

Witness and monitoring the fabrication inspection activity starting from receiving material inspection, Fit up inspection, Visual inspection, NDT, and testing.

Identify and highlight all the quality issue that does not comply with the Project procedure and Company Spec and review/advise the remedial and corrective action to be taken by Contractor.

Responsible for implementing and recording construction quality surveillance programs and monitoring Contractor performance

Responsible to witness the Line walk inspection, Hydrotesting, Flushing & drying, Flange Management and reinstatement of piping.

Monitoring the welding and fabrication sequence to minimize the deflection and distortion

Witnessed and monitoring performing dimensional control activity for pre-welding ad post-welding of structural element and validate the dimensional control reports.

Perform final inspection prior to release from shop to erection, painting and prior to load out

Review t h e IFC drawing, NDT log sheet and WPS log sheet prior to implemented in the Yard.

Review and identify the mechanical completion inspection checklist prior to load out

Identify, manage the punch list item, and close out prior to load out/ sail way

Review the inspection report as DC report, visual report, NDT report.

Review and comment the progressive compilation of certification, inspection records and final documentations is in accordance with the contractual requirement for handover to Company.

McDermott Indonesia – Agency by RINA Indonesia

Period : March 2021 ~ June 2021

Position : QC Welding Inspector -Client Representative

Project Involved : Desenvolvimento Do SIstema De Producao SEPIA

Running PQR for Pipeline, Carbon Steel with CRA, and Welder Test.

Duties and responsibilities:

Witness and review Mill Cert of materials incoming.

Witness and review Welding Procedure Qualification / PQR / Test run sheet and welder/operator qualification activities as per Client Specification /applicable code & standard DNV-OS-F101.

Witness fit up, during and after activity of welding.

Witness the destructive test, NDT and interpret the radiography film inspection.

Reliance Ltd. India – Agency by Worley Parson,

Period : June 2018 ~ December 2020

Position : Lead QC Inspector /Mechanical Construction Completion– Client

llRepresentative

Project Involved : Reliance KG-DWN-98-3 (KGD-6) Phase 1 R-Cluster and Phase 2 Satellite Cluster Field MDevelopment

Fabrication Mudmat PLET, SSIV, PLET’s (J-lay and S-lay mode 6, 8, 10, 12, and 16 inch)

Duties and responsibilities:

Lead QC section at all discipline to assure of Quality Assurance and inspection activities in line to production & fabrication progress during fabrication, Testing and FAT (Shackle Fit Check, Yoke Rotation and Locking Check, Transponder Interface Check, Foldable Mudmat Check, Electrical Continuity Check)

Ensure that contractor of Quality plan, ITP and Quality procedures related to Material receipt, welding, construction and NDE activities and ensure compliance with the project specification, code and standards through daily surveillance and random inspection of the work.

Monitor and control the implementation of the approved drawings, approved QA/QC plan, Surveillance plans, Inspection and test plans and project procedures.

Facilitates QA/QC meeting related project organization, work schedule, working procedure, Quality plan and objectives, Inspection test plan (ITP), standard specifications and approved Quality system.

Witness and review Welding Procedure Qualification / PQR / Test run sheet and welder/operator qualification activities as per Client Specification /applicable code & standard AWS D1.1/DNV-OS-F101

Organize; coordinate and witnessed Mechanical testing related to works scope as per codes, standard & Client specifications, Attend weekly meetings with Contractor.

Identify and highlight all the quality issue that does not comply with the Project procedure and Company Spec and review/advise the corrective action to be taken by Contractor.

Conduct audit, surveillance inspection & supervision during site fabrication, construction, installation for aspects of approved QA/QC implementation.

Ensure inspections are carried out by Contractor to the required levels as mentioned in project ITP.

Ensure Welding/NDT requirements are well established and implemented during fabrication, construction, transportation, and offshore installation works.

Witnessing and monitoring Contractors performing dimensional control activity for pre-welding ad post-welding of structural element and validate the dimensional control reports.

Verify that all NCR’s, SQ, OOT and TQ are closed.

Review and comment EPC Contractors compilation of certification, inspection record.

Siemens Ltd. Singapore – Agency by Haskem Singapore

Period : February 2015 ~ March 2017

Position : QC Lead Welding Inspector (Piping/Structural ) Client

Project Involved : YAMAL LNG PROJECT (E-House)

Duties and responsibilities:

Read the Client specification, Procedure, Quality Plan, ITP, and Welder register latest revision.

Patrol inspection before, during and after (materials, root gap, root face bevel angle complies with WPS)

To ensure correct essential welding parameters.

Random check to ensure welder qualification, Validation of welding machines and handling consumables storages.

Conduct to witness Pressure Test and FAT (Factory Acceptance Test)

Coordinating all inspection activities being undertaken in the shops/erection area.

Liaise with production and engineering to resolve any quality issues (if any) and are aware of quality requirements.

Coordinating Quality and NDT activities status.

Request for PWHT and performed Hardness/Ferrites Test if necessary.

Review of data book, quality documents, NDT report, procedures, and documentation.

Witness and review Welder Qualification Test (WQT) for compliance with project requirement.

Expediting, supervision and monitoring related quality and productivity progress for contractor work.

Perform and witness inspection activities such as verification of incoming material and equipment, transfer material heat no and cutting material.

Provide support and advice to the construction personnel in relation to the Project Quality Program and the Company Integrated Management System (IMS).

Perfirm hydro testing, leak testing, and related work activity in accordance with the approved procedure and specification.

Witness chemical cleaning, leak test, and integration unit test for piping system.

Raise, follow up and close out NCR, clear punch list, after installation or construction completion.

Review Manufacturer’s Data Record (MDR).

Work closely with QA/QC team,construction team, and other parties to establish quality aspect.

Maintain a good working relationship with the contractor to ensure the fabrications and installations have been carried out in accordance with procedure approved and to establish the quality of fabricated items within specific requirement.

Attend daily/weekly meeting with all parties, technical and quality assessment on main contractor/sub-contractors, fabrication shop, and offshore facility.

Participate in quality audits, such as Quality Plan and Procedure, calibration and certification records, personnel qualification and records, material consumables receiving record and traceability, record keeping and control system.

Maintain good record keeping of activities carried out and daily/monthly inspection reports, surveillance reports, etc.

The Company's HSE policies and regulations are applied strictly to all areas of construction, contributing to the achievement of key project performance and zero loss objectives.

PT.McDermott Indonesia. Batam Island

Period : December 2008 ~ December 2014

Position : QC Inspector Supervisor

Project Involved :

URF Ichthys project - ( Project No:R3133 )

oRiser Support Structure consist of : Tower and Base foundation, Arch, Buoyancy Tank And Production Flow lines (Total 117 module)

Gorgon Upstream Subsea Project - ( Project No:R2190D )

oWell Jumpers Spool CRA and CS (6,8,20,30,34 inch), Pipe Line End Terminations (PLETS), Piping Meg-line,Utility and Production line, Tubing

Gorgon Downstream Module PARs/PAUs - ( Project No:R2754E )

oConstruct 72 –Module Racks and Units.

Siakap North - Petai Development Project - ( Project No:R3060 )

oSpool base pipeline 8” and 10” (Reel Wheel)

Project Chevron Thailand Platong Gas II - ( Project No:R2847 )

oFlare tripod, CPP Topsides, Jacket ( 8000 MT ), Living Quarter, Skirt Piles, Bridge and DSF ( Deck Support Frame )

Project Esso Kipper Tuna Turrum Gas / Esso Australia Resources Pty Ltd –

o( Project No:R2312 ) Jacket, 4 Modules plus MSF, Flare boom. The combine approximate weight is about 13,400MT

Duties and responsibilities :

Coordinating all inspection activities being undertaken in the shops/erection area.

Verify daily inspection before,during and after (welding as material,root gap,root face bevel angle,WPS and welding consumable monitor & control to ensure correct essential welding parameters on WPS(preheat and maximum inter pass temperature

Random check to ensure welder qualification, equipment (Validation of welding machines) handling consumables storages.

Conduct to witness FAT (Factory Acceptance Test )

Representing company for assigned projects, Interface with clients, and other departments on all quality matters to meet requirement.

Liase with production and engineering to resolve any quality issue and aware of quality requirements

Receiving and review CIR (Computerize Inspection Request) prior submit to other section (NDT)

To ensure that NDT is performed in timely manner and coodinating result NDT status

Request for PWHT and performed Hardness/Ferrites Test if necessary.

Review of data book, quality documents, NDT report, procedures and documentation.

Visit PCM System (Project Certification Module) to sign off visual report.

Filling all related inspection document in respective area for back up purpose.

To inform Customer by Notification Report for Release prior to Blasting/Painting.

To keep high standart of safe working practice,quality and productivity as well as compliance with code of business conduct.

Jaya Asiatic Shipyard

Period : February 2005 ~ March 2006

Position : QC Welding Inspector (Structural)

Project Involved : Ship repair Supply Vessel MX322 and Pipe Laying Barge Jasmine 4 (Modification)

Duties and responsibilities:

Reviewed the quality plan, client spec, code, procedure as used for Project.

Perform material inspection of steel and welding consumable.

Witness Fit up activity and ensure all comply with the specification.

Monitoring sequence of welding to avoid the distortion and deflection

Monitoring welding parameter.

Perform final inspection prior to release and prepared the inspection report for Company and Certifying Authority approval.

SMB

Period : March 2004 ~ December 2004

Position : QC Welding Inspector (Structural)

Project Involved : Fabricated Lifting Spreader beam/bar SWL 15,20 MT

Duties and responsibilities:

Reviewed the quality plan, client spec, code, procedure as used for Project.

Witness qualification of Welding specification and welder Test.

Perform material inspection of steel and welding consumable.

Perform Fit up, during and after activity fabrication, ensure all comply with the specification and parameter welding.

Monitoring sequence of welding to avoid the distortion and deflection.

Perform Lift test prior release to Client.

Citra Utama

Period : December 2003 ~ February 2004

Position : QC Welding Inspector (Structural)

Project Involved : Grillage/ sea fastening and Stringer R112.

Duties and responsibilities:

Perform inspection Fit up, during and after activity welding and ensure all comply with the specification.

Witness qualification of Welding specification and welder Test.

Perform material inspection of steel and welding consumable.

Monitoring sequence of welding to avoid the distortion and deflection.

Monitoring welding parameter of welding.

Top World Technology

Period : November 2002 ~ November 2003

Position : Store Officer

Project Involved : Electronics Manufacturing Company.

PT EG & G HEIMANN OPTOELECTRONICS- PT.Perkin Elmer Optoelectronics -

Period : August 1994 ~ March 2002

Position : Senior Functional

Project Involved : Electronics Manufacturing Company.



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