E. Lewis Hanna

**** ***** **** **** - **** Valley, CA 93065 -C 661-***-****

adu1y8@r.postjobfree.com

Qualifications:

• Possess experience in Equipment and processes a manufacturing environment of medical device experience included designing, specifying, fabricating, assembling, validating (IQ, OQPQ) and verification, lean waste elimination and variation reduction and create factorial design to improve and optimization the process.

• Responsible for supporting manufacturing operations and to develop and facilitate efficient processes to assure all production revenue, cost, and quality objectives are achieved

• Mechanical Engineer with 13 years of experience in design and development.

• Bachelor of Science in Mechanical Production Design Engineering

• Extensive experience with FDA design control requirements, FMEA, risk analysis, finite element analysis, 3-D modeling, Tolerance Stack up Analysis.

• Able to work in a dynamic environment to drive to completion of critical CAPA initiatives Education:

• Menoufia University Faculty of Engineering Egypt. Bachelor of Science in Mechanical Production Design Engineering.

• Moorpark College, Moorpark, CA

Engineering and AutoCAD courses.

• Cal State University, Northridge, CA

Certificate of completion, course review of Engineer in Training (EIT).

• College of the Canyons. Valencia.

Certificate of completion, courses of PLC and Solid works

• SMC Corporation of America.

Pneumatic /Electro-Pneumatic Circuit Training.

• International institute of GD&T Stillwater MN

Precision GD&T Intermediate principles

• CAD/CAM Consulting Services, Inc Newbury Park CA. Certificate of completion, course of Mastercam 2017. Computer Skills:

• Excellent knowledge in Solid Works (Certified Solid Works Professional CoreR4S3R3) and AutoCAD drafting, dimensioning tolerancing (ANSI Y 14.5), Minitab, Visio, Word, Excel, Power point, Office communication, Outlook, perform mechanical finite element analysis (FEA) of part and assembly designs, simple modified to the pc board and transfer it from Circuit Works and Allegro to Solid works for Flow Simulation.

Experience:

Ener Sys Batteries (Quall ion)

Feb. 2018-Present

Sr. Mechanical Engineer

• Develop test methods and strategies to support early feasibility, characterization, and qualification of processes.

• Lead the design of new or existing components or devices while ensuring that all design requirements are met.

• Support new product development teams provide technical support to complex engineering equipment and processes.

• Data analysis and use of statistics (Minitab)

• Own engineering documentation and test methods in area of responsibility.

• Experienced in developing product within a Design Control environment and in creating all supporting documentation.

• Experience with material & test specs generation, protocol & report writing, process & test development, prototyping, design verification, DOE/SPC process optimization & validation (IQ, OQ, PQ), FMEA.

• Take my work all the way from concept to mass production. Boston Scientific Company Neuromodulation, Valencia CA Jan 2005- Feb. 2018

Mechanical Design Engineer

Responsibilities:

• Fabricate, assemble, and test prototypes to verify performance meets regulatory agency requirements for fit, form, and function of design. Write engineering reports to release it to production.

• Create requirements, develop test protocols, and execute. Create timeline for each project, prepare project reports, and present to management.

• Study manufacturing processes to determine where and how improvements to equipment and tooling can be made to increase efficiency and decrease production costs.

• Worked in cost reduction and design optimization using principles of Lean Manufacturing and DFMA. (Design for Manufacture and Assembly, Conceptualization, analysis, redesign, conclusion)

• Confer with manufacturing engineers and other personnel to implement assembly procedures and provide technical process information.

• Interact with cross-functional teams in Process Development, R&D, Manufacturing Engineering, Production and Quality to ensure tools and fixtures meet requirements.

• Create Bills of Materials (BOMs), used in the production of components and assemblies.

• Design plastic parts for injection molding. Perform plastic molding analysis using Solid Works Plastics software, test equipment, fixtures, sheet metal and machined part design to facilitate Forms+ Surfaces, Carpinteria CA

2002-2005

Mechanical Design Engineer

Responsibilities:

• Designed different types of Silhouette railing systems and elevators, including design of all types of fitting for the railing systems using Solid Works 2003.

• Designed the ceiling, trim pieces, handrails, and panels using sheet metal.

• Cost reduction initiatives, working with customer specification and designing of various models 1000, 2000 and 3000 using Excel and AutoCAD 2002.

• Redesigned and modified bill of materials and routings release job order to the shop using Made 2 Manage program.

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