Quality Engineer Lab

Douglas S. Usrey

[**W*** Cherry LN, Glen Ellyn, IL [630-***-**** [*******@*****.***]

Objective

·I am very interested and qualified in the remote or on-site CMM position you have posted during COVID-19. During this pandemic, jobs have been very volatile, and companies have been tested to their limits. Perhaps after reading this letter and enclosed resume, you will agree we have a mutually beneficial reason to meet.

Education

[BS – COMPUTER INTEGRATED MFG] [DECEMBER 1999] [PURDUE UNIVERSITY]

·Major: Computer Integrated Mfr Minor: Lean Mfg / German

Related coursework: [Programming in C, C+, UNIX, and Visual Basic / Assembler, AutoCAD, Adept Robotics, FANUC controllers, A-Bradley Based PLC’s, Chemistry, PLC, Metrology Lab, German 103-212 (7 classes), Physics, CIM 481,2,3 Linear Circuits 1 – II]

LEAN BELT/Green Six Sigma – Purdue University certified / Pursuing Blackbelt – 2008-9

[AS – TRANSFER] [MAY 1995] [VINCENNES UNIVERSITY]

·Major: [Electrical Engineering]

·Related coursework: [Programming in C, C+, UNIX, and VB Chemistry, Metrology Lab, Physics, CIM 481,2,3 Linear Circuits 1 – II, Calculus 1-4, Circuits 1-2]

Skills & Abilities

·REMOTE CMM Operator / CALYPSO – Zeiss / PC-DMIS CMM - Calypso 2019 (Zeiss) /PC-DMIS Brown & Sharp / PolyWorks / CMM ON-Off-Line Program / Faro

·Set-up Shop Tools with barcodes on GageTRAK Lead in Daily Build meetings - Used Cisco WebEx for Group Conferencing

·Used SAP for product control (ERP system) / Pro Shop /

·Working knowledge of calipers, micrometers, gage block and check fixtures.

·Compiled daily reports to management and team members. QS9102 Quality System compliant

·8D, 5 WHY, and root cause analysis systematic approach / Coordinate in-house VA/VE efforts

·Performed capability studies/GR&R studies and Inspection activities

·Ford/Brose liaison for Lincoln MKS (D385) project Proficient with Lotus Notes, Microsoft suite software

·Fanuc Robotics Programmer / Coordinate in-house VA/VE efforts

·Created Inspection Standards/MQC/DATA Sheets/PFMEA/Process Flow Charts for GM TS16949 / ISO compliant

Communication

· Owning my own engineering / contract business, I had to market myself very well to obtain the positions and selling items for other businesses like Cyberwize and Aflac. Being in front of a group is one of my strengths. This can be seen by my experience working at WDW (Disney World) for 4 years during college at Purdue University.

Leadership

Society of Manufacturing Engineers Member, SME.

TS16949 Team leader/ 6 Sigma ISO 9001 – LEAN Manufacturing (ASQ ) team member

Purdue All-American Marching Band

Water Skiing, Rugby, German Club / Active German skills & culture, Chess Club member while at Purdue University

Experience

RELIANCE GEARING – QUALITY LAB SUPERVISOR/QUALITY ENG/CMM PROGRAMMER [JAN 2022 - NOV 2022]

EPICOR - ERP system

GLEASON & Wentzel GEAR CMM (TGEAR) / ZEISS CALPSO CMM (GEAR PRO)

Gage Trak Tool Software 7.0

Daily Process Meetings -ISO 9102 Certification

BRAD FOOTE GEARING – SR, QUALITY ENG/CMM PROGRAMMER [MAY 2021 - NOV 2021]

UNI-POINT - ERP system

WENZEL GEAR CMM (TGEAR) / ZEISS CALPSO CMM (GEAR PRO)

Daily Process Meetings

FREY & WEISS – QUALITY LEAD/MANAGER [MAY 2020 – APRIL 2021] (CONTRACT)

Manager in training – ProShop ERP system

Calypso / Zeiss CMM Programmer – Contura

[DRG MANUFACTURING – QUALITY MANAGER] [SEP 2019 – MAR 2020]

Manager of 4 Quality Tech/1 Quality Engineer

Calypso / Zeiss CMM Programming - E2 MRP system - Gage TRAK

Calibrated tools / Setup company to become ISO Certified [COVID-19]

[REXNORD AEROSPACE – DOWNERS GROVE, IL - CMM PROGRAMMER] [JAN 2018 – MAR 2019] (CONTRACT)

Launch On & Off-Line CMM programmer – designed holding fixtures for multi part usage

Calypso (ZEISS) 2017 SP7 – Programmed hundreds of BEAING/SEAL programs

Set-up Production CMM – PC_DMIS and Calypso programmer – Calibration

[WOODWARD - LOVES PARK, IL– CMM OFFLINE PROGRAMMER] [JAN 2017 – AUG 2017] (CONTRACT)

Launch Off-Line CMM programmer

PC-DMIS 2015

[CMM LEAD/ METROLOGY SUPERVISOR] – MORTON GROVE, IL - [JOHN CRANE] [NOV 2014 – AUG 2016]

Lead CMM supervisor – 6 total people under me on both 1 & 2 shifts

6 Sigma team member

CMM Program with PC-Dmis

Supported T-28 inspection at DAM meetings

Final manual metrology inspector for Retainers area/ QAD MRP system

[METROLOGY SPECALIST] [USREY CONTRACT QUALITY ENGINEERING] [SEP. 2012 – AUG 2014]

(1)AM Precision – Elk Grove Village, IL November 2016 – Jan 2017

Quality Sorce Inspector - GE Oil & Gas – Calypso CMM

(2)Mercury Products – Schaumburg, IL Aug 2016-Nov 2016

Quality Engineer – PolyWork Specalist - FARO

(3)Castwell Industries – Niles, IL Nov 2013–Nov 2014

Quality Engineer – CMM Programmer

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