Quality Engineer

Charles Dyer

*** ***** *** *****, ******* Hall. Ga 31831

706-***-**** mailto:*****************@*****.***

Summary of Qualifications

Energetic, analytical, self-motivated individual with over 29 years of production and quality experience in a manufacturing facility. Areas of expertise include dimensional inspection (Supervisor, CMM, FARO w/CAM2Q, comparator, calipers, micrometer, pin gages, go/no-go gages), gage calibration, product inspection, part prints, gage R&R, SPC, GD&T, lean manufacturing, PPAP, 8D, 5y press operator, Warehouse Management, and Quality Management.

Experience

Remarms Lagrange, Ga 05/09/2022 to present

Quality Manager

Built QMS for the Lagrange facility, modified and produced documentation around quality processes, Built QCS sheets in conjunction with SOPs, for Machine Operators, Assembly, Receiving, and Quality Inspection (RI, FAI, etc.)

Established AQL sampling plan for large batch parts

Build new supplier relationships and re-establish relationships with past suppliers

Assist post sales with customer field service issues, warranty order inspection, and warranty field service repairs

Assist purchase department with supplier parts when they did not meet specifications, issued 8D, travel to supplier

Introduced a gage calibration process, moving from 10% to over 70% of calibrated equipment completed in house.

While waiting on CMM to be installed, built a process for checking parts using hard gauges and jigs

Kysor Warren Columbus, Ga 2014 to 5/06/2022

SUPERVISOR (Case and HQ-Warehouse Personnel,

Receiving, Case Shipping, Line Side Material Presentation)

Supervise warehouse, receiving, and manufacturing personnel (staff of 46/51); assign duties; assist management staff in all operations and lean processes, build MPI’s,

Assist management and line supervisors in the setup of material flow throughout the facility

Contact internal and external vendors ensuring packaging, quantities, quality, etc., of materials are in a manner that facilitates our needs

Engaged in better ways of moving parts/material throughout the facility, including the elimination-reduction of forklift and pedestrian traffic throughout Kysor Warren

Built a part out tracking process to ensure lines could schedule their production with efficiency, by understanding what parts would be missing

Implemented random part inspections on the receiving dock of materials with known and unknown issues

Led the team that designed door manufacturing area, for new product from Italy. By using lean manufacturing processes(time studies, balancing work loads, consolidating similar tasks, etc.)we were able to implement with no additional headcount

Eaton’s Cooper Lighting Eufaula, AL 1994 to 2014

QUALITY ENGINEER/ SUPERVISOR

Supervise quality personnel (staff of 11); assign duties; assist management staff in all operations and lean processes

PPAP SME for the facility; Perform all first article inspection on component parts from domestic and offshore suppliers; Provide accept or reject criteria to engineering, led in the building of the Quality Module in SAP

Assist engineering group in new product development, design, and product maintenance

Six-Sigma (MVP) team member realizing $275k in annual savings – trim assembly throughput improvement

Assist post-sales with customer field service resolution, warranty order inspection, and warranty field service repairs

Gage calibration administrator and spectrophotometer analyst

Proficient in the creation of control plans, PFMEAs, and Process Auditing process

Proficient in RCA, 8D, and 5 Why analysis for Corrective and Preventive Actions

Certified Internal Quality Auditor for ISO 9001 standard

Additional skills: SPC, SAP, MVP Lite, Excel, Word, Access, CMM software training, FARO w/CAM2Q software training

LINE LEADER

Supervised 32+ assemblers on Halo product line

Ability to read BOM and identify required components for assembly

Met or exceeded daily production rates of 85+ per hour

PRESS OPERATOR

Operated various presses ranging from 5 to 1000 tons; met or exceeded daily production rates

Responsible for all first piece and in-process part inspection

5S, press set-up, part prints, all applicable gages

EDUCATION/CERTIFICATIONS

Some College Courses/ Wallace College-Associate

MVP Lean Manufacturing Certificate

SAP proficient

VAVE proficient

Certified Faro Arm user, with CAMQ 2 software

Certified CMM user, with Mitutoyo MCosmos Software

ASQT/ASQE Certified Technician (Lifetime Certification) and Engineer(need recert.)

BSI Certified ISO 9001 Internal Auditor

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