Injection Molding Designer
Resume:
EDWARD J. WEBER
SUMMARY:
Over 30 years of Engineering, Design and Development of automotive components experience
Experienced in the following components: Engine, Driveline, Brake Fuel and Cooling Lines, Plastic Injection Molding, Fasteners, Interiors, Doors and Lock Mechanisms, Steering Column, Seat Track Mechanism, Sheet Metal Brackets, etc.
14 Years of hands on Catia V5 experience
18 Years of experience with Team Center
2 Years of Windchill experience
EXPERIENCE:
2022 to Metalsa (Aerotek/Actalent)
Present Designer
Chassis and suspension structural steel components for Rivian, Chrysler, Ford, General dynamics and Toyota.
2019 to
2022
Sumitomo (Aerotek/Actalent)
Designer
Wire harness custom for FORD VSO commercial vehicles all wheel bases and configurations for UPS, AMAZON & tow truck
FORD H567 program commercial vehicles complete Under hood electrical wire harness and brake control modules
FORD P-708 program F250-F650 rear wire harnesses for WB142,148,160,164 &176 including tailgate wire harness and regular cab and quad cab door harnesses.
2018 to Calsonic Kansei (Aerotek/Actalent)
2019 Designer
Designed the following
R&D H-Vac systems
Doors
Motor Mechanism Drive
Housing, Ducts, and Seals
Draft analysis
Tolerance stack up
2014 to Inalfa Sunroof Systems (Aerotek/Actalent)
2018 Designer
Designed the following
Drive cables and Drive motors
Cross member brackets
Glass encapsulation
Glass reinforcement brackets
Drive mechanism components
Side finisher brackets
Front & rear drain channel
Drain tubes
Wire harness assembly
Frame assembly components
All of the above components where completed by Engineering and Customer meetings
All Design, Drawings & Assemblies where completed in CATIA V5
2003 to A Raymond Incorporated
2014 Designer
Designed the following:
Plastic & metal fasteners
Parts & assemblies were used across all car & truck lines
Interior trim panel clips, wire, tube & hose retainers
Sheet metal flange retainers, electrical & sensor connectors
Front glass location clips & pins
Quick connectors for fuel & cooling lines
All of the above components where completed by Engineering and Customer meetings
All Design, Drawings & Assemblies where completed in SDRC & CATIA V5
1996 to Ghafari Associates Services
2003 Designer
Designed the Wire Harness and Multi Prong Connectors for the Transit vehicle
Created, modified, assembled and packaged the front suspension components which includes: Front Half Shafts, Steering Linkage, Front Knuckle, King Pin, ABS Sensor, Struts, and Spring Compression Zones
Design Curb, Jounce, Rebound studies and Stack Up calculations
Responsible for the design and package of Rear Drive Lines, for the TRANSIT vehicle that includes two piece, three piece, four piece Drive shafts
Utilized Cardon and Constant Velocity Joints in design to complete Drive Shaft
Designed and packaged an experimental fuel System Called a LEAN N.O.X. system for the TRANSIT vehicle short, med., long wheel bases
Integrated LEAN N.O.X. into a modification of the Send and Return lines. This lead to the design of the Fuel Tank Sending Unit
Designed and developed Frames for the RANGER TRUCK and TRANSIT vehicle
Designed and packaged work on the F- 150 Brakes and TRANSIT brakes. Components included: Spindles,Hubs, Disks, Pads, sines, Calipers, Knuckles and Bearings
Designed and routed the Electronic Control Module and Wire Harness for the TRANSIT vehicle
Created Wheel/Tire, Jack clearance Packages for the MUSTANG, GRANDMARQUIS, LINCOLN TOWNCAR and THUNDERBIRD
Worked on the design and package for the F-53 Motor Home Air Intake Box, Air Induction Tube and Air Cleaner Housing
Designed and packaged the ECONOLINE Exhaust System For 4.3L, 5.4L, 6.8L Gas engines and 6.0 Diesel engines
Packaged and maintained MASTER PACKAGES and MASTER ASSEMBLIES for the LINCOLN, GRAND MARQUIS and THUNDERBIRD Steering Gear and Intermediate Shafts
1992 to Carron & Company
1996 Designer
Designed and packaged 1994-1995 7.3L NAVISTAR diesel engine components for the F- 150 and ECONOLINE. Components included:
Water separator, IDM Module, Wire Harness, Block, Heads, Oil Filter, Oil Dip Stick Tube, Oil Pan, Injectors, Rail, FEAD system, Turbo, Air Induction Tube and Resonator Tubes
Designed and packaged the Skid Plate for the E4OD Transmission, Radiator Tubes
Designed and packaged a Transmission Inner cooler For the MONDAO
Designed and packaged F-150 and ECONOLINE Fuel Tanks and Lines for the 133”, 137” and 155” W/B
Completed Engine Roll, Clearance Zone, and Torque Roll Studies for many different engine components and clearance issues
All of the above Components and Systems were completed by attending and supporting Engineering meetings and Program Management meetings
All Design Clearance, Package, And Motion Studies were performed with PDGS and ADAMS software systems
Drawings and Layouts were checked and released with notice numbers and sighed off using WERS.
1991 to Integrated Computer Technology
1992 Designer
Designed and Packaged a number of engine components including Fan Shrouds, Engine wires, Battery Wires, Fan Belts, alternators, Fuel Pumps, Fuel Filters, Fuel Rail and Fuel Injectors
Worked in the Body Section on A and B Pillar and Interior Trim Pieces, Carpet & acoustic insulation, Antenna Retraction Devise, Ash Tray Slide Mechanism, Spare Tire Well, Jack/Strap Studies, Front and Rear Bumper and Mounts, Door Seals, Trim, Door Locks, Deck Lid Locks Front and Rear, Seat Track Slide and Lock Mechanism for The Ford ARROWSTAR vehicle
All of the above components and systems were completed by attending and supporting Engineering meetings
All Design Clearance and Movement Studies were completed In PDGS
All Drawings and Layouts were checked and released with notice numbers and singed off using WERS
1988 to Troy Design
1990 Designer
Worked on the CHRYSLER PREMIER vehicle Designed Rear Load Leveling system which included An Air compressor, Air lines, Sensor Switch, Airbags, Electrical Hookup, and Clamp Fasteners
Responsible for packaging the Front Shock Tower, Strut, Lower Control arm, half shaft, Transmission, Knuckle and Steering Gear
All above systems and components were completed by attending Engineering and Design meetings
Layouts and Details were completed in Manual Design
1987 to Carron & Company
1988 Designer
Designed and Detailed Fan Shrouds, Suspension components and Rear Drivetrain components
Created Engine Roll, Front and Rear Drivetrain Studies, Front and Rear Suspension studies for the 1991 CHRYSLER DAKOTA truck and PREMIER LH vehicle
All above systems and components were completed and supported by attending Engineering and Design meetings
Details and Layouts were completed in Manual Design.
1986 to Jubbu Designers
1987 Detailer
Detailed and layout work on the PONTIAC FIERO convertible Top Stack Mechanism, Door glass, Deck Lid locks, Door locks and linkage, Speaker covers, Sun visor, Door Seals and Window Track Tape.
All above systems and components were completed and supported by attending Engineering and Design meeting
Details and Layouts were completed in Manual Design
EDUCATION:
1985-1986 Ferris State University
1990-1991 Ferris State University
CERTIFICATIONS:
1991- HOLLOWELL ENGINEERING completed PRIME DESIGN GRAPHICS SYSTEM, NURBS, Solid Modeling and FAST CAE Stress Analysis
1996- DANA UNIVERSITY Drive line Design
2000- HENRY FORD COLLEGE SDRC solid modeling Design 1, 2, 3, Assemblies, PIM
2006-RJG Injection molding essentials
2006-C3P Program – Catia V5 Wire Frame and Surface Design
2006-C3P Program – Catia V5 Assembly Design
2006-C3P Program – Catia V5 Sketcher (SKE)
2006-C3P Program – Catia V5 Part Design
2007-C3P EDUCATION & TRAINING CENTER CATIA V5
2007-C3P EDUCATION & TRAINING CENTER TEAM CENTER ENGINEERING FOR CAD AUTHORS
2010- RAND – Catia V5 SURFACE DEVELOPMENT
2010- RAND – Catia V5 SHEET METAL DESIGN
2011- A.N.X. DESIGN FOR CATIA-V5 DESIGN
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