Energy Ltd Control Engineer

KSHIRSAGAR S. K.

Contact No.: +91-808*******; E-Mail: *******************@*****.***

Targeting assignments in Quality Assurance with a reputed organization

Location Preference: Pune, Mumbai,Nasik,Banglore,Chennai,Delhi

SENIOR ENGINEERING PROFESSIONAL – QUALITY MANAGEMENT

~Proven abilities in initiating QA activities to achieve required quality & significant cost savings ~

CORE COMPETENCIES

Quality Assurance & Control

Testing & Inspections

Rejection Control

Vendor Development/BOMs

Supplier Quality Assurance

Documentation & Contracts

Process Improvement/Cost Savings

Project Execution

SAP Support/ MIS

Coordination / Compliances

Client Relationship Management

Manpower Management

PROFILE SUMMARY

BE - Production with over 19 years of rich experience in managing Final & Stage Wise Inspection of Heavy Fabrication, Sheet Metal, Machined Components & Assemblies in the Manufacturing sector

Presently associated with Genuine Engineering, Pune as Quality Head utilized Statistical Process Control technique for process control.

Competent in developing quality control processes ensured that all products manufactured represent the maximum quality &reliability attainable by establishing effective quality control inspections, tests & corrective procedures

Technical expertise in preparing Control Plans for Process & various Products, Production Part Approval Process (PPAP) Documents for various OEMs and Process FMEA; skills in preparing MIS & Quality Reports to provide feedback to top management on Quality Functions

Track record of establishing QA Functions like Incoming, In-Process & Final Product Inspection; merit of working as an Engineer for implementation of ISO 9001-2015/2008

Excels in providing guidance to vendors/ suppliers on resolving performance bottlenecks; proven skills in reducing rejection at supplier’s end and managing day-to-day supplier performance to ensure meeting of cost, delivery & quality norms

Well versed with ERP (SAP) - Quality & Material Management (QA/MM) Modules; efficiently worked as a SAP - End User

A Customer-Centric Professional with proven abilities in conducting Customer Complaint Analysis & taking corrective actions leading to increased customer satisfaction

An effective communicator with strong people management, coordination and analytical skills with proven abilities in planning & managing resources

Improving production efficiency and managing waste

FMEA & Handling Customer Complaints.

SIGNIFICANT ACCOMPLISHMENTS

Proactively ensured highest degree of quality at every stage by timely inspections & testing and recommending solutions to problems; successfully conducted vendor end inspection of Machined & Fabricated Components

Carried out discussion with third party supplier for system implementation, faced third party inspections and communicated the process requirements to the supplier; proactively interacted with the customer to appraise them about Dispatch Clearance Notes

Successfully carried out various testing & inspection related activities like:

oImpact Test, Slat Spray Test, Scratch Test on Powder Coating Parts, Dry Film Test, etc.

oInstruments & Gauge Calibration of Overall Plant

oRaw Material Testing like Ultrasonic, Chemical & Destructive Testing

oInspecting Hydraulic & Pneumatic Components as per Specifications

oTesting Pneumatic Components from SMC, Festo and Hydraulic Parts from Yuflow, Yuken

WORK EXPERIENCE

August’20 to Till Date Genuine Engineering, Pune as Quality Head

(Company Profile: Manufacturers of Equipments, Fabricated parts, Conveyors & Material Handling Equipments with a customer base of Sandvik Asia,Bekaert,Epiroc Mining,Kabra Extrusion)

Leading a team of 4 Q.C. Assistants for managing Final & Stage Wise Inspection of Heavy Fabrication, Sheet Metal, Machined Components & Assemblies; handling all Customer Complaints

1.Expertise in 8Dproblem solution, Control Plan, PPAP, FMEA for all customers

2.Preparing Weld Map for WPS, PQR for welders.

3. Monitoring and evaluating internal production processes

4. Producing & Analyzing statistical reports on quality standards.

5 Reporting to management on quality standard issues.

6. Examining the quality of raw materials that are used in production

Since July 2019 to June2020 Daifuku (I) Pvt. Ltd.,(MNC Group) Gurgaon as Sr. Quality Control Engineer

(Company Profile: Manufacturers of Chain Conveyors & Material Handling Equipment’s with a customer base Honda, Maruti Udyog Ltd., Toyota, Suzuki Motors and Ford (I) Ltd.)

Presently leading 6 Vendors at different locations for managing Final Inspection of Heavy Fabrication, Sheet Metal, Machined Components & Assemblies; handling the all material tests as per the testing standards

Schedule Preparation, follow up, and Guiding Vendors for achieving good quality products, Performing Manual as well as Auto Trials of Conveyors to achieve right Product quality in schedule time

April’18 to May’19 Genuine Engineering, Pune as Quality Head

(Company Profile: Manufacturers of Equipments, Fabricated parts, Conveyors & Material Handling Equipments with a customer base of Sandvik Asia, Bekaert, Epiroc Mining, and Kabra Extrusion)

Leading a team of 4 Q.C. Assistants for managing Final & Stage Wise Inspection of Heavy Fabrication, Sheet Metal, Machined Components & Assemblies; handling all Customer Complaints

May’07 to March’ 18 Automag (I) Pvt. Ltd., Pune as Sr. Quality Control Engineer

(Company Profile: Manufacturers of Chain Conveyors & Material Handling Equipments with a customer base of NKC Japan, Honda, Maruti Udyog Ltd., Audi, BMW and Ford (I) Ltd.)

Leading a team of 8 Q.C. Assistants for managing Final & Stage Wise Inspection of Heavy Fabrication, Sheet Metal, Machined Components & Assemblies; handling the all material tests as per the testing standards

PREVIOUS WORK EXPERIENCE

May’04 to May’07: Neelesh Engineers Pvt. Ltd., Pune as Q.A. Engineer

(Company Profile: Neelesh Engineers is one of the vendors of Suzlon Energy Ltd., Daman & Pondicherry)

Lead a staff of 3 people to inspect various manufacturing stages

Key Result Areas:

Planning and implementing procedures & work instructions, quality plans, checklists, testing requirements, etc. as per ISO-9001-QMS standards to ensure a consistent quality of the manufactured product

Conducting regular Internal Audits, Root Cause Analysis, Troubleshooting and Reviews to ensure adherence to highest possible standards; ensuring Manufacturing Excellence in terms of Productivity, Quality, Cost, Safety, Delivery and Morale of Shop

Taking stringent quality measures including preparation of necessary documents to ensure compliance with specified standards & customer requirements; coordinating with Production Team for smooth production flow with right quality

Managing & maintaining the company’s Quality Inspection & Product Release Programmes for In-Coming and In-Process Materials, Processes and Finished Goods; conducting Layout Inspection of Assemblies

Coordinating with vendors for cost effective procurement of products; assessing the performance of the vendors based on various criteria such as percentage for rejections, quality improvement rate, etc.; overseeing BOMs along with catalogues of products

Identifying &developing alternate vendor sources for cost-effective procurement and for optimizing inventory hold up; communicating the process requirements to supplier, reviewing product costing and finalizing with suppliers

Providing support in problem & defect analysis in components & manufacturing quality related issues; responsible for reducing rejection and ensuring quality of the end product in all respects; undertaking analysis of client complaints and resolving the same

Developing machining processes as per the components, resolving the problem of vendors regarding the machining, facilitating online inspection of forgings during heat treatment and overseeing installation of assembled components on site

Directing quality related routine and non-routine issues by working in close coordination with concerned departments such as QA, PP, PPC and Production, etc. of projects till completion

Creating & sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members; organising trainings for workforce to enhance their productivity through knowledge enhancement & skill building

Highlights:

Effectively Identified major discrepancies in supplier quality like change in process sequence for machined components in the present organization

Successfully Resolved major issues like development in dies for achieving accurate component in the present organization

Took Cost control measures in the process of Hot Dip Galvanizing by reducing % of Zinc for Fabricated Columns which led to savings of 2000 rupees per component in the present organization

PREVIOUS WORK EXPERIENCE

May’03 to Apr’04: Aurangabad Electricals Pvt. Ltd. (PL-VI), Pune as Quality Control Engineer

Responsible for preparing QAP & Check list for the New Development Parts and monthly MIS of Quality Department, reducing the cycle time of line two by Time Study Method, conducting Layout Study and improvement in it for cost reduction, facilitating Conveyor modification for easy working condition, reducing the packing cost for export wheels by proper layout in packing, etc.

Jul’02 to Dec’02: Ellora Fit Forge Pvt. Ltd., Aurangabad as Quality Control Engineer

Involved in inward raw material inspection, detailed inspection of Socket-Weld & Butt-Weld Pipe Joints, online inspection of Forgings during Heat Treatment, trials on parts for reducing machining & setup time, cost estimation of the jobs for sub-contract work, etc.

EDUCATION

BE - Production from Pune University in 2002

IT SKILLS: Well versed with MS Office, AutoCAD, SAP – QA & MM & Internet Applications

PERSONAL DETAILS

Date of Birth: 15th May 1980

Languages Known: Hindi, English and Marathi

Address: Shiv Classic, Flat No. 25, B No. E Near Nageshwar School, Shivajiwadi Moshi, Pune - 412105

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