Sec School Production Entry
Resume:
RAJESHKUMAR.N
MOBILE: +919********* E-Mail: ***********.*****@*****.***
OBJECTIVE: -
High – Energy professional with experience managing production domain, proven strengths in quickly learning new processes, technologies and machinery.
PROFILE: -
•Competent Mechanical Engineer with 10 years’ experience in production, planning, quality control and cost control; currently spearheading the efforts as a Process Control Engineer with ASHOK LEYLAND FOUNDRY DIVISION, CHENNAI
•Proven abilities in managing various quality standards and routinely meeting production schedules and deploying process improvement strategies.
•Skilled in well-balanced conclusions when dealing with complex issues and in interpreting procedures and guidelines in order to adapt them to cover complex situations.
•A systematic, organized, hardworking Team Builder with an analytical bent of mind; reliable as a fully contributing, responsible & accountable member of task/project teams.
ACADEMIC CREDENTIALS: -
2009 – Passed out Mechanical Engineering from Annai Mathammal Sheela Engineering college, Erumapatty, Namakkal with 73%.
•2004 - Passed out Diploma in Mechanical Engineering from Rajaji institute of Technology, Salem with 79%.
2002 – Passed out HSSLC from Govt high sec school, Salem with 69%.
•2002 - Passed out SSLC from Govt high sec school, Salem with 50%.
AREA OF EXPERIENCE: -
Presently working in M/S ASHOK LEYLAND FOUNDRY DIVISON as PRODUCTION (from MAY 2010 TO TILL NOW).
1. Core shop, Moulding and Sand system: -
• Production planning / execution of work.
• Handling of 100 employees in core making, dressing & assembling.
• Handling of 90 employees in mould making, Assembling, core setting, Vent piercing and box closing.
• Assembly inspection etc.
• New job trials & proving.
• Job training for all employees.
• Well Knowledge in all processes of core making, Assemblies and Cylinder block & Head assemblies2
2. Deputy Manager: -
• Core shop, Moulding and Sand system
4.Career Profile: -
• Cold and shell core making process Span and Susha core making process.
• Familiar with all core shop process in all area.
• Familiar with all mould and sand process in all area.
5.Achievments: -
•Reducing the core rejection project completed for crankcase glue open problem
•Reducing the Moulding production down time project completed for advanced problem solving.
•Reducing the EF2941Moulding foundry rejection project completed for advanced problem solving.
•Reducing the EF695 Moulding foundry rejection project under progress for advanced problem solving.
•43 % productivity improvement done in car block items through Deep dive projects
•Core shop rejections 3000PPM reduced in shop floor rejections.
•Moulding rejections 1500PPM reduced in shop floor rejections.
•Sand system rejections 800PPM reduced in shop floor rejections.
•Moulding vent piercing cycle time from 45sec to 40sec reduced.
company profile: - ASHOK LEYLAND FOUNDRY DIVISON
•One of the Asia’s biggest foundries.
•All OEM customers Hyundai, Renault, Mahindra, JCB, Ashok Leyland, Simpson, Tata cumin’s, John Deere.
•Worldwide reputed company and satisfies all the customers worldwide.
•The company owns a pioneer in the field of Automobile for more than a decade.
Reporting to: Dept Head.
• WORK EXPERIENCE: -
• May 2010 to Till now
ROLES AND RESPONSIBILTIES: -
•Play an important role in effectively utilizing manpower with an effort of minimum manpower deployed for every unit of the workload and motivated team-working spirit amongst the employees thereby ensuring company’s progressive growth.
•Proactively identify potential bottlenecks and deviations; and implement corrective actions to ensure that production targets are met within stipulated time and budget constraints.
•Making ‘product without any deviation as per control plan and work instruction.
•Interprets company policies to worker and enforces safety regulations.
•Inspection of the product at the end of every process.
•Identification and solving of production problems.
•Recommending processes to improve the quality of the product.
•Analyse and Resolve worker problems i.e. ergonomic issues.
•Suggest plans to motivate workers to achieve work targets.
•Working towards the achievement of organization’s objectives.
•Coordinating the internal and external customer audits.
•To convert the weekly production planning to daily planning
•Start-up and Setup checks, NC Part- Management, and maintaining inspection records
•Monitor and arrange the material for production
•Conducting Daily Morning Meetings to sort out previous day’s shortfall and communication to
•All operators. And maintain the record.
•To train operator and maintain the operator training record
•Tracking the internal rejections on Shift basis and take the corrective actions for reduce the rejection
•To validate the process as per validation plan
•Prepare the work instruction (SOS,JES)
•Update the daily MIS report
•Raw material and consumption analysis
•OEE calculations of individual machines
•Coordinating the Ts 16949 2009 audit and update the related documents
•List out the activities related to ISO14001:2004 EMS & ISO9001:2000 OHSAS and prepare the assessment sheet
•Allocation of Manpower shift wise
•Updating Line Visual Control Boards and monitoring
•Promote and maintain 3Sand 5S in Shop floor by managing team.
•Production entry confirmation in SAP
•Establishing a new system when required
•Gemba unit leader ( GL)
INDUSTRIAL SKILLS: -
•Supervising
•Good Knowledge in Manufacturing Department functions and its Control
•Industrial Safety
•Problem Solving
•Manpower Management
•Material Management
•Sap
•India s larges foundries group with capacity of producing castings from 25 kg to 500 kg
Quality certificates includes ISO 9000, TS 16949
TECHNICAL PURVIEW: -
•Software : MS Office
•Operating System : Windows XP/ Vista
PERSONAL DOSSIER: -
•Father name : Natarajan R
•Marital Status : Married
•Date of Birth : 18th, May,1985
•Gender : Male
•Nationality : Indian
•Religion : Hindu
•Linguistic Skills : English & Tamil
•Permanent Address: 2/68 Thippramahadevi south,
Valayapatty post,
Namakkal-637020,
Tamilnadu.
Present Address : Flat no F1,Pathanajali flat,
Sowriya garden,
Priya nagar,
Urapakkam,
Kancheepuram-603210,
Tamlnadu.
DATE: Yours faithfully,
PLACE:
(RAJESHKUMAR N)
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