manufacturing, Operations,Projects, NPD, Planning,SCM, Quality

Curriculum Vitae

MADESHA S B

Contact: 810-***-****; 810-***-****

E-Mail: *********@*****.**.**

Graduate Mechanical Engineer and Masters in Manufacturing Engineering with 25+ years of experience in handling multiple plants at multiple locations) working as General Manager, Plant head, Operations head with Indian OEM and exports customers/Suppliers across automobile, electrical, Machine tools,capital equipment’s, castings, electronic industries .

PROFESSIONAL EXPERIENCE

Manufacturing (heavy/precision machine shop and fabrication)/Assembly, Planning, Operations, Green field projects - New plant/facility set ups, Project Management, New Product Development(NPD), supply chain management(SCM), maintenance, MR, Quality Management, warehouse/stores management, logistics, Plant administration, Business dvp, After sales service – installation and commissioning activities, mfg./Operational excellence for optimum conversion cost integrating 5S,lean, TQM, TPM, SAP,CRM, six sigma problem solving methodology in Operations. ACADEMICS

M.Tech. – Mechanical (Advanced Manufacturing Engineering – CAD / CAM) from, Bangalore university, 1996 with 76%. - Distinction

B.E. – Mechanical from Siddaganga Institute of Technology, Bangalore university, 1993 with 75% with Gold Medal- Distinction

12th - PCMB from Karnataka Pre- University Education Board,1989 with 76%

10th - Karnataka secondary Education Examination, 1987 with 75%

WORK EXPERIENCE

Senior General Manager –Manufacturing, Operations & Operational excellence AGI Milltec Machinery pvt ltd – Grain processing machineries, silos and accessories -April 2016 TO July 2022 (6.4 Years)

• Overall responsible for plant leadership – Multiple plants – P & L- Planning, Production, MR- Quality, SCM, Maintenance, Methods, IE, Projects, Stores and logistics - Direct the company in keeping with the vision outlined for the company by the Directors/CEO

• Design/dvp of mfg. process for optimum machine utilization and productivity (heavy/precision machine shop and fabrication shop) wrto handling setting, programming, maintenance of CNC-TC, VMC, HMC, HBM, VTL, TMC, Laser cutting, 8 axes press brake, punching, Gantry Robot welding, MIG, TIG, Spot welding, Balancing of rotating parts, sheet Roll forming machines, sheet roll form bending, Powder coating unit, single unit flow machinery assemblies.

• Supported business of 500 cr, with 600+ people,4 plants, different locations

• Increase business turnover by 2X in 2years 4X in 5years by integrating TQM, TPM, lean, sap integrated across operations through TEI and TEE

• Design and dvp of mfg. process to improve yield of material - GI and steel casting- machined (53%-65%), fabricated parts

(sheet metal-heavy and precision) (73%-85%)

• Design and dvp of various SPM for metal machining (low cost HMC, TMC), Gantry Robo for welding, customized Powder coating

• Design of OPEX and Capex for optimum conversion cost though Technology integration & operational excellence approach

(from 68% to 51%) – coordinating with all dep integrating KPI to company Targets.

• Projects : Green field projects /New plants set /facilities set up to 1.0 to 2.5 lakh sq ft, machine shop, fab shop – 3 projects

• Product development : New product developed under NPD verticals (10-12)

• SCM/Purchase : Dvp of various parts as casting, forgings, rolled, fabrication, sheet (HR,CR,SS,Galvanized etc), machine shop related as BO, Job work powder coating, anodizing, various plating, HT as job work-Direct SCM team for price negotiation, annual supplier contract establishment, Sap integrated product costing, stores and logistics

• Quality : Worked as MR and Quality head – handled ISO9001, 14001, 45001, certification and heading Quality dep

• Design process, fixtures & machines to improve to meet quality requirement of the products and improve productivity

• Eliminate various customer complaint, supplier, in-house process abnormality with QC/DMAIC/six sigma techniques

• Design and Dvp of Green channel suppliers with TQM initiatives

• Experience in handling exports and imports (overseas supplier and customer)

• Design and Dvp of SAP integrated 3D stores and inventory management system (Kanban)

• handled and managing plant facilities Generator, transformer, compressors, ETP, STP, Gas plant etc.,

• Experience in reconditioning /refurbishing machines like various CNC, SPM, roll forming

• Apex member of company - design mfg. to support sales and service for Business growth (100% OTD)

• Design/implemented various training modules in operations across plant to improve TEI/TEE – (support team reduced by 50%)

• Design and Dvp of human resources for multi skilling and multi machine to witness advantage wrto FMS by 50%

• Design and Dvp of zero tolerance safety environment across the plant – International EHS norms

• Handled legal issues related to new plant approval, pollution control board, handling of waste, ETP, STP, Gas plants,

• Design and leading in implementing HPO and industry 4.O program

WORK EXPERIENCE

Head- Manufacturing/Production & Manufacturing Excellence MOOG Controls (I) Pvt Ltd – Manufacturer of Servo motors – US MNC - EOU unit -Feb 2014 to July 2015 – (1.6 Years)

• Over all responsible for Planning, manufacturing, Methods, New Product development (out put increased by 8%)

• Design/dvp of mfg. process for optimum machine utilization and productivity (Heavy/precision machine shop wrto handling setting, programming, maintenance of CNC-TC, VMC, TMC, Rotor and stator winding machines and testing machines

• Improved housing, covers yield with pressurized Die-casting

• Design and dvp of product cells, modules, layout for optimized line balancing to accommodate fluctuation in marketing requirement (Servo motors assembly flow)

• Product development : New product developed under NPD verticals (4) – wind mill energy Pitching servo motor

• Design of OPEX for optimum conversion cost though lean, VSM approach and manufacturing excellence approach (from 46% to 38%)

WORK EXPERIENCE

Head- Operations & Operational Excellence

Rotork Controls (I) Pvt Ltd – UK MNC - flow control actuators, Gear boxes - Feb 2011 to Jan 2014 - (3 Years)

• Head country Operations – P & L– Business dvp, Planning, Mfg, Quality, SCM, stores, logistics, after sales service

• Projects : Set up Green field project for Gear Box manufacturing – complete manufacturing set up

• SCM/Purchase : Developed 100% components from indigenous vendors – castings, forgings, steel housing shafts machining, (early importing from China and UK)

• Design & dvp of Online logistic management

• Design & dvp Vendor / 3rd party inventory management

• Implemented product configuration, product costing, purchase, production, stores,dispatch modules in SAP

• Experience in handling exports and imports (overseas supplier and customer)

• Installation and commissioning activities at customer end

• Design entire operations integrated in line with PQCDSM objectives – Lean principles – Business growth of 6X

• Design and dvp of conveyors for assy and in mfg. actuators and Gear boxes (liner and rotary)

• Handled Business end to end operations (customer enquiry, technical negotiation, after sales service, spares parts management)

WORK EXPERIENCE

Deputy General Manager - Operations & Mfg excellence Steer Engineering Pvt Ltd – Design mfg, supply of extruders and accessories – Indian MNC - May 2007 to Jan 2011 – (3.8 Years)

• Over all in charge of P &, Planning, manufacturing, Quality, methods, maintenance, New product dvp, new facility set ups

• Design/dvp of mfg. process for optimum machine utilization and productivity (heavy/precision machine shop and fabrication shop) wrto handling setting, programming, maintenance of CNC-TC, VMC, HMC, wire cut, sparking, foundry (sand moulding, shell moulding, investment, centrifugal), heat treatment facilities (Austenising, Quenching, Tempering, Nitriding) – Business increase by 4X

• Design and dvp of various SPM for Cam milling, Screw OD and side face Grinding, horizontal shaft splines sparking (4 m), customized HT facility

• Design and dvp of IOT to improve OEE – HT shop, CNC shop

• Design Quality system in line with six sigma principles (zero customer complaints)- process level

• Handled maintenance dep, implemented TPM- AM module to improve availability factor – (availability improved by 4%)

• Experience in design of maintenance dep towards zero breakdowns

• Experience in reconditioning /refurbishing machines like various CNC, furnaces, SPM

• Conversion cost reduction though technology integration Implementation TPM,six sigma, lean, manufacturing excellence training and development

WORK EXPERIENCE

Head – Production & Process automation

Schunk Metal & Carbon (India) Pvt Ltd – automobile drive brush holders, current collections units for locomotive

– Wind energy housing and accessories – German MNC - Feb 2006 – May 2007 – (1.3 Years)

• Over all in charge Planning, production, New product development, Quality, maintenance, Methods, installation & after sales service

• Design and Dvp of Graphite machining SPM and fixturing and toolings (turning, milling, Grinding,Slotting)

• Design and dvp Product Cells integrating technology of machining and SPM’s Design and dvp of conveyors for assy

(production increase by 7%)

• Developed Pantograph – locomotives sub assy products for wind mill and locomotive applications (NPD mode)

• Green field projects machine shop, fab shop, impregnation plant

• Installation and commissioning activities at customer end

WORK EXPERIENCE

Deputy Manager - Mfg/Projects - Exports

Maini Precision Products Pvt Ltd – export automobile, hydraulic, aero space components mfg - June 2003-June 2005 - (2 Years)

• Over all in charge of export project development from order enquiry, costing, product dvp, SCM- sourcing,manufacturing set up, design of process, establishing process capability, tooling, prove outs, Quality, customer signoff.

• Developed casting, forgings for automobile components

• Developed Heat treatment, surface treatment shops

• Design/dvp of mfg. process (heavy/precision machine shop) wrto handling setting, programming, maintenance of CNC TC, VMC, HMC, TMC, Grinding,, lapping, honing, super finishing, single and multi spindle machines

• Developed Green field project for Volvo Sweden – Engine components- established as Green channel supplier

• Handled turn key projects Volvo, Eaton hydraulics, General Motors, Mitsubishi, pump mfg, machine tools

WORK EXPERIENCE

Deputy Manager/Plant Head -Operations

Suprajit Eng. Pvt Ltd – mfg of Speedometers and cables for automotive industry -Oct 2000 – June 2003 – (2.8 Years)

• Over all in charge of Planning, production, Quality, Product dvp, Projects,design of process of optimum cost, maintenance

,stores and logistics

• Design/dvp of mfg. process for optimum machine utilization and productivity - coil winding, PVC coating, Swaging

• Established batch production to conveyor production – though put reduced from 1.5 hrs to 2min

• Design & dvp Vendor / 3rd party/customer inventory management – Kanban system

WORK EXPERIENCE

Senior Engineer- manufacturing and methods

Rane Madras Ltd –Automotive steering gear, accessories, valves mfg - Jan 1996 to Oct 2000 – (4 .10 Years)

• In charge of production, methods, design and implementation of cell, module (product and assembly), machine prove outs

,design of process of optimum output, quality and cost

• Design/dvp of mfg. process for optimum machine utilization and productivity - tooling for conventional, CNC and SPMs, Thread grinding machines (internal and external), Butt welding, single and muti spindle machines, Universal Grinding, Thread rolling.

• Design and dvp Product cells, Product module, integrating various products to conveyor assembly line with lean concept.

• Part of Deming award team

• Developed NPD products for OEM at different plant in group under NPD PERSONAL DETAILS

Date of Birth : 20th March, 1972.

Address : # 1215, Sri Manjunatha Swamy Nilaya, 2nd C Main, 7th Block, Hosakerahalli, Near Vittal, International Eye Hospital, BSK 3rd Stage, Bangalore, 560085, Karnataka.

Contact no : 810-***-****;810-***-****

Email : *********@*****.**.**

I declare that the information given above is true to the best of my knowledge. MADESHA S B

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