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QC Inspector -Mechanical

Location:
Tirur, Kerala, India
Posted:
December 26, 2022

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Resume:

RESUME

ABDUL RAZAK.M

Machinchery house,Triprangode p.o

Malappuram (dist),Kerala

India

Pin : 676108 email:adt9cm@r.postjobfree.com

adt9cm@r.postjobfree.com

Whatsapp No -: +919*********

Mob :+385*********

Career Objective

Use my engineering knowledge to the best of my ability & enhance the production of my organization .

Specialization

Working as a “ QA/QC SUPERVISOR / INSPECTOR / SERVICE ENGINEER / MECHANICAL SUPERVISOR / FOREMAN ” and, Have an Industrial Experience of more than 15 years in OIL,GAS Division, Steel plant, cement plant, Power Plant, Marine & Ship Building

Education

• Completed Diploma in“Mechanical Engineering” (from Directorate of Technical Education Govt. of Kerala - 2005)

• Plus two ( Higher secondary board Govt. of Kerala - 2002)

• S.S.L.C (Govt. of Kerala - 2000)

Computer Proficiency

Software Packages: Diploma in Computer Application Hardware Training: Advanced Diploma in Hardware Training Safety Training –STCW 95

FPFF (Fire Prevention and Fire Fighting) -Euro Tech Marine Academy Cochin EFA (Elementary First Aid)

PSSR (Personal Safety and Social Responsibilities) PST (Personal Survival Techniques)

Training Certificate

PTW/LOTO PERMIT RECIEVER CERTIFICATE

Experiences

Company : BRODOSPLIT

Project : POLAR EXPEDITION CRUISE VESSEL, Ice Class PC6 HULL NO 487

Buyer : POLARIS EXPLORATION,Inc.

Charterer : QUARK EXPEDITIONS,Inc.

Class : DNV-GL

Builder : BRODOGRADEVNA INDUSTRIJA SPLIT

Duration : 08-OCT-19 to Present

Responsibilities

• Read and understand schematics and blueprints.

• Position or align components and parts either manually or with hoists.

• Use hand tools or machines to assemble parts.

• Conduct quality control checks.

• Clean and maintain work area, tools, and other equipment. Experiences

Company : NBTC KUWAIT

Designation : QA/QC INSPECTOR(HYDROTEST PACKAGE COORDINATOR) Project : GT-5 MAA

Client : KUWAIT NATIONAL PETROLEUM COMPANY ( KNPC) Consultant : WOOD

Contractor : TECNICAS REUNIDAS ( TR )

Duration : 02-FEB-19 to 13-MAY-19

Responsibilities

• Preparation of welding performance log and penalty summary.

• Preparation of NDT summary for package submission.

• Clearing and closing the comments of hydrostatic test package.

• Final review of hydro test package and submission to contractor for review.

• Monitoring day to day hydro test,line walk down,welding and NDT activities. Experiences

Company : NBTC KUWAIT

Designation : QA/QC INSPECTOR(HYDROTEST)

Project : CFP MAB-2

Client : KUWAIT NATIONAL PETROLEUM COMPANY ( KNPC) Consultant : AMEC FOSTER WHEELER

Contractor : FDH - JV

( FLUOR DAEWOO HYUNDAI JOINT VENTURE)

Duration : 12-JULY-18 to 31-JAN-19

Responsibilities

• Preparation of weld summary

• Clearing and closing the comments of hydrostatic test package.

• Preparation of hydro test package and submission to contractor for review.

• Monitoring day to day hydro test,welding and NDT activities. Experiences

Company : TRUBARABIA CO. PVT. LTD.

Business : Mechanical & Electrical Contractors

Designation : QA/QC SUPERVISOR

Project : RIYADH POWER PLANT NO 10 COMBINED CYCLE-4512 MW

(40 HRSG x 10 STG)

(The World’s Largest Combined Cycle Power Plant with 40 GT Units in One Location)

Client : SAUDI ELECTRICITY COMPANY ( SEC )

Consultant : WORLEY PARSON

Contractor : BEMCO

Duration : 21-May-15 to 31-Oct-2016

Project Mechanical Activities

Project scope of work covers installation of common balance of plant, of 10 Steam Turbines, Generators & associated auxiliaries, 40 HRSG & associated auxiliaries, 10 Air Cooled Condensers & associated auxiliaries, Raw Water Supply System including 10,000 m3/day Pumping Station & 15KM pipeline from HEET Water Treatment Plant to PP10, Water Treatment Plant, Treated Water Storage Tanks, Pumps, Piping systems, Oil Treatment and Storage, Chemical Unloading and Storage, N2 Storage and Distribution, Compressed Air System and Distribution.

Responsibilities

• Responsibilities include monitoring and inspection according to the Inspection and test plan for the entire Equipment erection and installation.

• Ensuring the works are performed in accordance with the specifications/Method statement and Inspection and Test Plan procedures.

• Ensuring implementation of Quality Control Plan, Procedure and Inspection & Test plan.

• Coordinate NDT activities.

• Prepare Inspection Reports & ASME Test Packages.

• Review of ASME Test Packages with AI Inspector.

• Maintain records of inspection and submitting to the client for reference.

• Rectify the client’s complaints.

• Coordinate with construction activities.

Experiences

Company : TRUBARABIA CO. PVT. LTD.

Business : Mechanical & Electrical Contractors

Designation : QA/QC Mechanical Inspector

Project : PP12 COMBINED CYCLE POWER PLANT PROJECT

(8GT x 8 HRSG x 2 STG)-1,740 MW

Client : SAUDI ELECTRICITY COMPANY ( SEC )

Consultant : PARSONS BRINCKERHOFF

Contractor : BEMCO GS JOINT VENTURE

Duration : 01-Jul-14 to 21-May-15

Project Mechanical Activities

Eight (8) nos. Gas Turbine Generators,Eight (8) nos. Heat Recovery Steam Generating (HRSG) units with natural circulation located outdoors,Two (2) nos. Steam Turbine Generator,Two (2) Air Cooled Condensers,Boiler feed pump system and its associated auxiliaries,Gaseous Fuel Supply System, Turbine and Compressor Section Washing System,Oily Water & Waste Drainage System,Water Supply System,R.O. Water Treatment Plant,Sanitary Waste Treatment System,Hydrogen Production Plant,Carbon Dioxide Bulk Storage System,Nitrogen Bulk Storage System,Chemical and Bulk Storage System,Black Start Diesel,Closed Cooling Loop System,Condensate Recovery and Bulk Lube Oil Purification System. Responsibilities

• Responsibilities include monitoring and inspection according to the Inspection and test plan for the entire Equipment erection and installation.

• Ensuring the works are performed in accordance with the specifications/Method statement and Inspection and Test Plan procedures.

• Ensuring implementation of Quality Control Plan, Procedure and Inspection & Test plan.

• Responsible for Inspection of ROTARY Equipment’s Alignment as per Manufacturer recommended tolerance.

• Responsible for Inspection of STATIC Equipment’s Alignment along with as per ASME Section-V111 and Manufacturer recommended tolerance.

• Inspection and ensuring the installation of boiler, duct’s and stacks at the HRSG package.

• Inspection of foundation - pad plate, anchor bolt projections are in accordance with client’s specification and respected drawing.

• Ensuring centering, orientation, position, plumpness, leveling and elevation of the respective equipment.

• Equipment internal inspection.

• Inspection of preliminary coupling alignment (rotary equipment).

• Ensuring the shims are in accordance with codes and standards.

• Inspection of saddle soft boot as per codes and standards.

• Documentation approval for grouting.

• Inspection of final coupling alignment (with and without pipe).

• Inspection of anchor bolt and bed bolts tightening, torqueing (as per specification and vendor recommendation).

• Inspection of driver and driven base bolt’s tightening and torqueing (as per standard and vendor recommendation).

• Installation and inspection of spacer coupling and fasteners tightening.

• Inspection and ensuring the installation of Boiler structure.

• Prepare Inspection Reports & Test Packages.

• Maintain records of inspection and submitting to the client for reference.

• Rectify the client’s complaints.

• Coordinate with construction activities.

• Monitoring day to day mechanical activities and control the quality of work. Experiences

Company : TRUBARABIA CO. PVT. LTD.

Business : Mechanical & Electrical Contractors

Designation : QA/QC Mechanical Inspector

Project : CONVERSION OF QURAYYAH OPEN CYCLE POWER PLANT TO COMBINED CYCLE POWER PLANT PROJECT “C”-3190 MW

Client : SAUDI ELECTRICITY COMPANY ( SEC )

Consultant : LAHMEYER INTERNATIONAL,SAUD CONSULTANT Contractor : ARABIAN BEMCO CONTRACTING COMPANY,

DOOSAN HEAVY INDUSTRIES & CONTACTORS

Duration : 10-Apr-14 to 30-Jun-14

Project Activities

Installation of steam turbines, Generators, condensers, HRSG, pump house, Lube Oil Modules, compressors, pumps, over head cranes,blowers, ducts, coolers and piping installation. Responsibilities

• Clearing the comments of Hydro test packages.

• Responsibilities include monitoring and inspection according to the Inspection and test plan for the entire Equipment erection and installation.

• Ensuring the works are performed in accordance with the specifications/Method statement and Inspection and Test Plan procedures.

• Ensuring implementation of Quality Control Plan, Procedure and Inspection & Test plan.

• Responsible for Inspection of Rotating Equipment’s Alignment as per Manufacturer recommended tolerance.

• Responsible for Inspection of STATIC Equipment’s Alignment along with as per ASME Section-V111 and Manufacturer recommended tolerance.

• Installation and start-up of rotary equipment’s - Compressors, Pumps, Steam Turbines, Gas Turbines and Generators.

• Installation and start-up of static equipment’s – Drums, Exchangers, Heaters, Boilers, Stack, Heat-Exchangers.

• Coordinated with vendor specialists for alignment of equipment’s after erection on foundation.

• Field verified line-numbers and tie-ins before installation of piping and other major mechanical equipment’s.

• Direct field personnel through foremen to implement work as per drawings and specifications.

• Inspection of foundations and anchor bolts, base plates for installation of equipment’s.

• Prepare Inspection Reports & Test Packages.

• Maintain records of inspection and submitting to the client for reference.

• Monitoring day to day mechanical completion and pre commissioning activities.

• Closing the punch list.

Experiences

Company : ARABIAN BEMCO CONTRACTING COMPANY

Business : Mechanical & Electrical Contractors

Designation : QA/QC Mechanical Inspector

Project : CONVERSION OF QURAYYAH OPEN CYCLE POWER PLANT TO COMBINED CYCLE POWER PLANT PROJECT “C”-3190 MW

Client : SAUDI ELECTRICITY COMPANY ( SEC )

Consultant : LAHMEYER INTERNATIONAL,SAUD CONSULTANT Contractor : ARABIAN BEMCO CONTRACTING COMPANY,

DOOSAN HEAVY INDUSTRIES & CONTACTORS

Duration : 02-Dec-2012 to 10-Apr-14

Project Activities

Installation of steam turbines, Generators, condensers, HRSG, pump house, Lube Oil Modules, compressors, pumps, over head cranes,blowers, ducts, coolers and piping installation. Responsibilities

• Preparation of ECC packages and closing comments of ECC packages.

• Preparation of weld summary, weld logs and closing of punch list.

• Material Traceability.

• Clearing and closing the comments of rejected hydrostatic test package.

• Preparation of hydro test package and submission to consultant for review.

• Qualified welder’s list ledger and standard WPQ approval form preparation.

• Making internal RFI list and RFI submission to consultant.

• Monitoring day to day hydro test and welding activities. Experiences

Company : TRUBARABIA CO. PVT. LTD.

Business : Mechanical & Electrical Contractors

Designation : Mechanical Supervisor

Project : AL QASSIM POWER PLANT-EXTENSION 3 - 560 MW Client : SAUDI ELECTRICITY COMPANY ( SEC )

Main contractor : ARABIAN BEMCO CONTRACTING COMPANY Duration : 25-jan-2012 to 26 sept 2012

Project Activities

Installation of Modules, compressors, pumps, over head cranes,blowers, ducts, coolers, Gas turbines, Generators, exhaust stacks, heat exchangers and piping installation Responsibilities

• Erection of air inlet duct, transition duct, horizontal duct, silencer duct, inlet plenum wing duct, exhaust plenum upper duct and wing duct and Installation of filter at inside filter house

• Generator compartment, Load compartment, Turbine compartment and Accessory compartment walkway installation

• Installation and start-up of rotary equipment’s - Compressors, Pumps, Gas Turbines and Generators.

• Installation and start-up of static equipment’s – Drums, Exchangers, Heaters, Boilers, Stack, Heat-Exchangers.

• Coordinated with vendor specialists for alignment of equipment’s after erection on foundation.

• Assisting the pre commissioning activities.

• Closing and clearing the mechanical punch list.

• Installation of aircraft warning lights at top of exhaust stack, cmes panel and related electrical activities and making work permit.

Experiences

Company : TRUBARABIA CO. PVT. LTD.

Business : Mechanical & Electrical Contractors

Designation : Mechanical Supervisor ( ROTORY & STATIC ) Project : QURAYYAH COMBINED CYCLE POWER PLANT PROJECT-6 800 MW

Client : SAUDI ELECTRICITY COMPANY ( SEC )

Consultant : LAHMEYER INTERNATIONAL,SAUD CONSULTANT Contractor : ARABIAN BEMCO CONTRACTING COMPANY.

Duration : 18-sept-2011 to 25-jan-2012

Project Activities

Installation of steam turbines, Generators, condensers, Lube Oil Modules, compressors, pumps, over head cranes,blowers, ducts, coolers, Gas turbines, Generators, exhaust stacks, HRSG, heat exchangers and piping installation.

Responsibilities

• Installation of PEECC (Packaged Electrical and Electronic Control Compartment) module on the pedestal leg at GT 16,GT 17 & GT 18.

• Installation of liquid fuel and atomizing air skid, leveling the skid, align the pump,motor and compressor at 16,GT 17 & GT 18.

• Erection of electrical heater. and condensate tank. Experiences

Company : AL MANA INTERNATIONAL GROUP

Business : Mechanical & Electrical Contractors

Designation : Mechanical Foreman

Shutdown : EPF-50 PLANNED SHUTDOWN

Client : KUWAIT OIL COMPANY (KOC)

Main contractor : SAFWAN Petroleum Technologies Company W.L.L Duration : 13 April-17 May 2011

Activities

The major tasks were vessel inspection, intrusive maintenance and production enhancing modifications. The work involved high risk activities such as confined space entry, heavy lifts, working at heights and extensive hot work.

Responsibilities

• Isolate,depressurize the vessel and check lel

• Steam wash clean vessel internals and check lel via sampling

• Spading and opening access/vent points.

• Fabrication works to fix the new internals.

• Fix the new internals and pack rasching rings on bottom.

• Removal and re fixing of inlet gas spool, rich amine outlet spool and gas outlet spool.

• Removal existing vortex breaker and installation of transition seal pan.

• Installation of mesh pad.

• Pressure test and line up for production.

Experiences

Company : WALRUS MARINE AND Engineering Co. Pvt. Ltd. Kochi Designation : Service Engineer

Duration : 02-03-09 to 28-02-11

Main Activities

Specialized equipment services for ships / installations, overhauling and maintenance of Gas Turbo Compressors, Overhauling of LNG cargo pumps, overhauling of safety valves on LNG ships and shore tanks, servicing of associated equipments. Responsibilities

• Oversee testing, installation, and repair of marine apparatus and equipment.

• Investigate and observe tests on machinery and equipment for compliance with standards.

• Conduct environmental, operational, or performance tests on marine machinery and equipment.

• Maintain and coordinate repair of marine machinery and equipment for installation on vessels.

• Inspect marine equipment and machinery in order to draw up work requests and job specifications.

• Prepare technical reports for use by engineering, management, or sales personnel.

• Procure materials needed to repair marine equipment and machinery.

• Perform monitoring activities in order to ensure that ships comply with international regulations and standards for life saving equipment and pollution preventatives.

• Prepare machine overhauls and the servicing of electro mechanical systems. Experiences

Company : LAHOUD Engineering Co. Ltd. (Oil & Gas Division) Business : Mechanical & Electrical Contractors

Designation : Mechanical Foreman

Project : ONSHORE GAS DEVELOPMENT – III

Client : ABUDHABI GAS INDUSTRIES. LTD (GASCO)

Main contractor : BECHTEL (EBCL)

Duration : 15 Dec 2007 –24Oct 2008

Project Activities

Erection of Turbine, Generator, Gearbox, Compressors, Pumps, Coolers, Blowers Utility Boilers, Heaters, Tie-Inns, Vessels, Drums, Heat Exchangers, etc. Responsibilities

Gas Dehydration

NGL Recovery Unit :-

• Assembly, Erection & Alignment with fixing of platform for VESSELS (Gas Dehydration separator,Regeneration separator,Dry gas mercury absorber,Demethaniser reflux accumulator, Feed liquid stripper, Steam condensate flash drums, Refrigerant surge drum, Propane compressor suction drum, Cold closed drain drum, Molecular sieve gas absorber.)

• Internal Fixing Of Vessels :

Trays and Down comer fixing of Vessel ie.Feed liquid stripper & Demethaniser, Fixing of Demister Pads in Cold feed separator & Expander separator

• Sour Water Treatment Unit :- Erection, Alignment & Commissioning of Pumps i.e. Water storage Pump, Sour oil Pump, Sater stripper bottom & reflux Pump. Assembly, Erection,&Alignment of structure,Fan,Motors,Pully & Chamber for Coolers (Sour water stripper, Feed preheated, Condenser & Recoiled )

• Vapor Recovery Compressor & Feed Liquid Stripper Overhead Compressor Unit : Erection, Alignment & Commissioning of Pumps (Liquid transfer pump & Hydrocarbon drain drum pump),Erection, Alignment & Commissioning of Turbine-Compress & Motor- Compressor, Lube oil console, Lube oil cooler, Gland condenser kid.

• Following HSE Procedures

Project Experiences VANSUN erectors pvt. Ltd.

CLIENT : GREENSOLE Energy Solution

CUSTOMER : AGARWAL Vidhuth Tilda(6.5MW), JAGDHANBA ALLOYS Silthara Industrial Estate(25MW), GODAWARI ISPATH & IRON

Raipur(25MW)

PROJECT : Installation of Turbine & peripherals

DESIGNATION : Mechanical Supervisor

Responsibilities

• Installation of turbine and associated equipments.

• commissioning of Turbine& peripherals .

Project Experiences

CLIENT : SIEMENS

Company : VANSUN erectors pvt ltd

PROJECT : MAHINDHRA Sponge, iron & power silthara industrial estate Raipur DESIGNATION : Mechanical Supervisor

PROJECT : Installation of Turbine & peripherals

Responsibilities

• Installation of turbine and associated equipments.

• commissioning of Turbine& peripherals .

Experiences

CUSTOMER : Nuclear Power Corporation India Ltd. (NPCIL) Company : VANSUN erectors pvt ltd

CLIENT : B H E L

PROJECT : 220 MW Turbine Overhauling.

DESIGNATION : Mechanical Supervisor

Responsibilities

• Removal & Installation of HP &LP Rotor.

• Removal & Installation of HP&LP top casing, Diaphragms, Inner casing, exhaust gland housing

• Installation of Hydrogen Coolers.

• Taking Flow path measurement reading.

• Governing valve, CEP pump overhauling

Experiences

CUSTOMER : BHILAYI STEEL PLANT

Company : VANSUN erectors pvt ltd

CLIENT : B H E L

PROJECT : 15 MW Turbine installation

DESIGNATION : Mechanical Supervisor

Experiences

COMPNAY : WELL FABS ENGINEERING

Designation : Mechanical Supervisor

CUSTOMER : Dalmiya Cement (B) Ltd.

PROJECT : DCBL Extension Plant

CLIENT :Larsun & Toubro

Duration :June 2005 TO Nov 2005

Company Profile

WELL FABS ENGINEERING . Is a company engaged in fabrication & installation for Mechanical structures Equipment Erection & Installation for cement plant, steel plant & power plant.

Responsibilities

• Fabricating of structures, column as per Drawing.

• Equipment Erection & Installation

• Material identification,structural fabrication, Fit –up,welding &line inspection . Personal Information

Date of Birth 25th May 1985

Father’s Name Saidali kitty .M

Gender Male

Marital Status Married

Nationality Indian

Religion Islam

Contact No +91-049********

Languages

Known

English, Hindi,

Malayalam &Tamil

Passport No M6905213 Issue Date:

26/02/2015

Expiry Date:

25/02/2025

Declaration

I am confident of my ability to work in a team. I here by declare that the information furnished above is true to be best of my knowledge and belief. Place :

Date : ABDUL RAZAK.M



Contact this candidate