EXPERTISE: Skilled in Process Engineering and Project Management with 30 years of expertise in Oil and Gas in total - 10 years of experience in Process Development (Projects) dept of Chennai Petroleum (subsidiary of Indian Oil Corporation), Chennai, India, & 5 years in Engineering Consultancy in Worley Parsons & ENI Saipem, 4 yrs with PDO (SHELL JV) upstream E& P Operating company in Gas Directorate, 5 years in Process Engg (E& TS) at KNPC - SHU Refinery, Kuwait and 2.5 yrs in Technology (Concept /FEED & Commissioning support) division in PETRONAS Malaysia as Process Specialist. 4 yrs in ADNOC Offshore in Concept / FEED Lead PMC Process Engineer
EDUCATION:
B.Tech (Chem. Eng.), Coimbatore Institute of technology, Coimbatore, India
MBA (International business) Pondicherry University, Pondicherry
PROFESSIONAL EXPERIENCE:
COMPANY
DESIGNATION
PERIOD
ADNOC OFFSHORE, Abudhabi 7
Lead PMC Process Engineer
Feb ’19 – tll date
PETRONAS,Malaysia 6
Process Specialist- Concept /FEED - Sour Treating & Strategic Projects
Feb ’16 – Aug 18
Petroleum Development Oman (PDO)5
( SHELL JV)
Lead.Concept Process Engineer -LNG
Feb ’12 – Jan16
ENI Saipem 4, Sharjah
Dy. Chief Process Design Engineer (HOD)
Sep‘08 – Oct’ 11
Worley Parson 3, Oman
Sr. Process Design Engineer
Aug ‘07 – July 08
KNPC 2, Mina Al Shuaiba Refinery
Kuwait
Process Eng. –
Tech. Services
Aug.’ 02 –July ’07
Chennai Petroleum 1, Manali Refinery
Madras, India
Deputy Manager – Concept &
Process Development
Sep.’01–Jul.’02
Senior Process - Concept &
Process Development
Jul.’96–Aug.’01
Process Development Engineer
Apr.’93–Jun.’96
Chennai Petroleum 1, Manali Refinery
Madras, India
Technical Services Engineer
Mar’ 92–Jun.’93
SAIL, (Methane gas condensation unit)
Engineer Trainee (on job)
July 1991 – Feb '92
Familiar with Saudi ARAMCO standards. expertise in Pre-commissioning and commissioning of various O&G facilities. I have mentored / trained local young Engineers. Provided hands-on training on DCS to operators. Prepared Operating Manuals.
Familiar with
Roles & Responsibilities:
Involved in prreparation & review of Pre- feasibility, Economic analysis, Feasibility and DPRs for Refinery, offshore and Facility change Projects
Handled project worth USD 300 Mln to 4.0Bln in both Greenfield and brownfield
Acted as Technical Authority for Process Engineering( SHELL JV & SAIPEM) and worked as Head of Process for EPC Consultancy
Preparation of design guidelines and procedures for EPC consultancy
Mentor and developed Process Department (New SBU)from 5 Process Engineering team to 60 Process Engineers.
Managed Technical Safety & Commissioning Team in EPC and in client office.
Skilled in Process Engineering design of New and Revamp of Refinery Screening studies,Refinery Process Units,Gas Compressions, Condensate stabilization / transfer facilities, Gas dehydration, Amine sweeting units, Produced water treatment, Utilities. Additional Crude & Condensate storage tanks, Subsea pipelines & trunk lines, Marine Loading facilities, Acid gas treatment and Sulphur recovery units
Process Engineering support as PMC for Offshore, Gas processing /LNG and refinery, Marine and tank farm projects such as ADNOC, PDO, SHELL, CPCL. With major Contractor in Europe and ASIA..
Interdisciplinary coordination as Lead process for all process deliverables inputs and reviews and approvals.
Simulation and calculation for Heat Exchangers, control valves, pumps, Compressor, 2/3 phase separators, safety valves.
Preparation of data sheets, specification for various static and rotating equipment’s.
Hydraulic simulation of pipeline network for both gas and liquid pipelines and networks
Preparation of site visit, Process Design basis, calculation, Design review Closeouts reports
Preparation & review of various datasheets as Consultants and PMC respectively.
Presentations made and participated in gate review, Management reviews and PEER reviews.
Facilitated and Participated in Design reviews, HAZID, HAZOP, 3D Model reviews, RCFA & Risk Assessment.
Participated in all Safety studies like HAZID, BOTIE, LOPA, HAZOP, PSSR, ALARP STUDIES.QRA/FRA& F& G Mapping HSE PLANS, safety audits at site
Worked in HSE driven projects such as fire water / deluge system network, F& G, Flare studies, Ignition and Monitering system projects.
Involved in Thirty party project gate reviews & prepared closeout report.
Worked for various Modification in tankage & Marine loading facilities.
Involved in refinery Primary, Secondary and tertiary units design and FEED, EPC works
Involved in both Green & Brown field facility change and PMR in Refinery, gas processing, FPSO, tankage, and sour treating units
Experience in Evaluation, design operating, Technical support and PMC roles for gas processing facilities/LNG, Refinery, Gas treatments / Compression facilities & Sour, AGR & treating units
Involved in Technology screening and Evaluation of various Lisecsor units and process and prepared TER For Conventional and Unconvention units.
Site visits/ Verification and plot identification, Tie-ins, Area classifications INVOLVED.
Technology selection and technical discussions with Licensors, vendors and Third party consultants.
Fully familiar with QP, ARAMCO,SHELL DEPs.
Involved in pre-Commissioning/ Commissioning, guarantee and test runs.
Prebid/Tender technical and Commercial Evaluation
Multi discipline Engineering Coordination
Review Concept report and provided input for various Process queries raised by Project team
Involved in preparation of projects deliverables for ITT such as DSP, Gate reviews, Steering Committee reviews, Project Execution strategy, Project definition Report.
Participated in HSE Classification presentation for capital projects.
Provided clarification for bidder’s queries.
Involved in discussion and project light initiations and evaluation of value addition and saving.
Participated in the SOLOMON associated presentation and input provided for queries
Involved in providing inputs for evaluation of project optimization in line with oil price & COVID19 scenario
Involved in projects proposal and FEED verification & Endorsement.
Cost Optimisation and Lean and Project Light reviews for various projects.
Mentor and guide for 40 process engineer team as Head and Lead in various projects
Awarded Chairman best committee for refinery slop reprocessing committee
Awarded for Chemical loss and optimisation committee
Awarded for Environmental clearance and Compliance team
Concept & Prefeasibility studies:( Green & Brown Field Projects handled):
Gas Compression & Treatment units
Gas transfer network from offshore to DAS island
Crude distillation units revamp
Bitumenn unit revamp
Sulfur recovery unit both Coventional and Licensor units
LPG capacity expansion project
Flare gas recovery unit (FGRU)
Tail Gas Treating unit to maximise recovery of existing SRU.
Crude tank water draining and sludge management project
Truck loading facilities for MOGAS, LPG and marine loading facilities for Shuiba Refinery.
Effluent treatment facilities revamp – Detailed Feasibility support
Yibal Butane unit Assessment study (105 Tons/day capacity):
SR CPP Flare gas recovery study(Zero flaring study (SR Central Process plant
Concept selection for Coventional Sulphur recovery units
Govt Gas Plant (GGP) Flare Adequacy& segregation study
GGP Safety studies (QRA,FRA & FG Mapping
NIMR Deep water disposal Facility (DWD) Phase – 7 for PDO,Oman
Amal – Amin Pipeline Replacement Project (50 km)
CSR for Nimr Crude Separation-Pipeline network in Nimr for PDO,
Naphtha splitter Unit
Strategic Crude oil pipeline between KNPC & KOC
Refinery storage and transfer to Marine facility
Hydrocracker catayst analysis pilot study to commercial at CPCL
Environment Impact Assessment/ QRA /HAZOP/HAZID Safety studies for refinery
FEED Projects handled.
Sulphur recovery unit 750 tpd x 2 trains
Crude Distillation Revamp & Bitumen unit for CPCL
Hydrocracker catalyst pilot to commercial at CPCL
750m3/hr Propane Recovery Unit
Propane Deashphalting Unit
Diesel Hydro treating unit
Sour water / Amine treating units for CPCL, India
Sulphur recovery Unit (SRU) (2x250 TPD) MCRC process
3 MMTPA refinery configuration
2x 500 m3 Effluent Treatment Facilities for CPCL.
Sulfur recovery unit, Tail Gas treating Unit,ARU, SWS unit revamp Project FOR Petronas Refinery.
Detailed Design & EPC handled :
Umm Saif Cap Gas development Project ( 1.2 bln USD)
GGP Rejuvenation project: USD 120MM
Yibal 2nd stage depletion& re-wheeling Compressor project: USD 300MM.
SR CPP Flare gas recovery study (Zero flaring study (SR Central Process plant) USD 120MM
GGP Fire water pump & Air blower (9Nos) replacement project: USD 20MM
Digital Oil fields and RTU replacement for WHTs in USSC & LZ.
USSC Well Head towers vent system modification and flare ignition system.
Replacement of Fire and gas / HALON replacement system in 150 well head towers.
Remote Flare Ignition /Monitoring & N2 Packages
ATF Transfer from KNPC to KAFCO & Filtration system
Gas Treatment trains (TEG)
Revamp of Effluent treatment facilities at Shuiba refinery KNPC
Handed Brown field Facility Change projects (FCP’s)
Flare KOD Pumps replacement.
Rerouting of vent line to flare
Seal gas conditioning and condition monitoring project
Replacement of leaking valves in 48” Export gas pipeline.
Installation of additional Slug catcher.
Interlink Compressor reversal project
QP Offshore Platform TOPSIDE Modification
FEED for Flare gas Recovery unit for Takreer Ruwais refinery
Zimboa topside and utility modification.
SATORP – (Saudi Aramco – Total JV Export refinery ) - Reliability Engineering -process support
GASCO FEED –Sales gas supply to Takreer RRD & Shuweihat area
ZADCO – SATAH FULL FIELD DEVELOPMENT
FEED verification carried out for the following proposals
ZADCO –UZ750K Brownfield upgrades/ Modification
Takreer: Isomerisation Quality Improvement Project:
ZADCO-UZGTP EXPANSION PROJECT
Inter Refinery Pipeline (IRP) of KNPC & KOC
SKILLS SET:
Pre-Feasibility, Concept Selection & Development, Front End Engineering, EPC, pre start up and Commissioning support, Test and guarantee runs. Environment studies, Safety third part studies. HAZOP /HAZID Facilitator & support
Area of Expertise: Refineries, Gas processing, LNG, Offshore, FPSO & Topsides, Utilities, waste water treatment, Marine and Tank Farms facilities, Local Authorities Environment Compliance and studies/ Studies,
SOFTWARE SKILLS
HySys, pipeSim, pipe net, Flare net, Phast, MS office, OLGA (Moderate level)
Team Member for New Initiatives & Technologies:
Digitalisation of oil field assets.
Integrated Operation Control (IOC) for Various Assets
De Carbonisation and Renewal Energy initiative for new projects and brown field studies
Green House gases AND Carbon CREDITS
Project Light Initiatives and cost Optimisations and RAM support
Support of Reliability and RAM studies for FMECA & RBI for preventive Maintenance.
Technical skill Assessment and Gap analysis & Member of Technical Interview panel.
Coordination with Licensors:
oM/s Texaco, USA
oM/s Fluor Daniel, Kuwait
oM/s Hyundai Engg, Korea
oM/s DELTA HUDSON, Canada
oM/s Siir tech Nigi, ITALY
oM/s Solomon Associates, USA
oM/s EIL, New Delhi.
oM/s DOW Chemical, USA
Sl no
Training / Certificate
ORGANISATION
YEAR
1
H2S Awareness & escape techniques
NTI, Muscat
2012
2
Certified Quality Internal auditor course
BVQ, Dubai
2009
3
H2S Awareness & Confined area inspection
WP, Muscat
2007
4
Advanced DCS Control Training
KNPC, Kuwait
2006
5
Certified Hazop facilitator training
Haward Technologies, UAE
2006
6
ISO Internal Auditors Training
ASCI, Hyderabad
2002
7
YOKOGOWA DCS Operation
Bangalore
2002
8
Refinery Engineering –Process
CPCL, Madras
1997
9
SAP R/3
Compusys, Chennai
1997
ADDITIONAL INFORMATION:
Conversant in languages: English, Telugu,Tamil
Nationality: Indian
Marital Status: Married
Dependents : Wife, Daughter & Son
Date of Birth: 16 October 1969
Age: 53 years
Photo
PROFESSIONAL BODIES:
Member of Indian Institute of Chemical Engineers since 1995
REFERENCES:
Mr .Badir Al Ali, Manager, ADNOC Offshore, IVAP& Projects Team
Mr. Mubarak Al Mutairi Manager TSD, KNPC Kuwait.
Mr. G.Padmandhan GM Process Engineering, Mott Mc Dermat (EX- SAIPEM)
Mr. Qasim Kittany – Manager Projects Excecution – PDO SHELL
Mr. Ahmad Sazali B Mudzakir, Head – Technology, PETRONAS