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Quality Manager Fiber Glass

Location:
Gulbarga, Karnataka, India
Salary:
1000000
Posted:
September 27, 2022

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Resume:

B.YEMBAIAH

E-mail: *********@*****.**.**

Present Address:

Flat H510, Sree Laxmi Shubham Arcade Spoorthy,

CHANDANAGAR, HYDERABAD,TELANGANA STATE,

INDIA - Pincode:500 050.

Mobile:+91-954*******

SUMMARY

Accomplished Process,Production and Quality Manager with extensive experience in manufacturing. Achieving manufacturing performance and meeting corporate objectives by implementing a scientific disciplined approach to problem identification and then utilizing optimum resources and best practices to obtain desired results. Industry experience includes FIBER GLASS MANUFACTURING & FLOAT GLASS.

Master of Science – M.Sc., in Organic Chemistry and PG diploma in Environmental education & Management with 30 years of experience as a Production and Raw materials Quality Manager. Functional management experience in manufacturing process with expertise in continuous flow manufacturing environment. Quality control experience in improving the Quality of Glass Raw materials used.Highly focused,self motivated, result oriented manager with good team working and interpersonal skills. Experience in the following areas:

Efficiency / Yield improvement

Production – Batch house and SIZING operations

Development of low cost alternate vendors for Glass raw materials for both Fibre glass manufacturing and Float Glass manufacturing.

New laboratory set up – XRF spectrometers,AAS spectrometer and accessories installation.

Developing Quality Management System – standardization of procedures

Supplier’s process audits

Multicultural work environment

WORK EXPERIENCE

2008 to till date:

M/S.Emirates Float Glass LLC., ABUDHABI, UNITED ARAB EMIRATES : Manufacturer of Float Glass : Clear and tinted glass, under the technology license of PPG,USA. A subsidiary of Dubai Investments Group.

Manager – Rawmaterials, Quality

Quality Control of Glass raw materials - naturally occurring minerals and synthetic chemicals.

Sourcing and Vendor development to reduce the cost – supplier’s process audits.

Quality control of mixed batch.

Preparation and ensuring the implementation of test methods as per QEHS Management systems.

New Laboratory set up and installation of XRF spectrometers – 2 models Minipal 4 and Epsilon 3XLE,AAS spectrometer and accessories,Glass cutting and grinding machines.

Control of non-conforming materials.

Training laboratory technicians.

Effective utilization and handling of man power.

Water Quality monitoring

Achievements:

Developed new sources for raw materials Silica sand,Dolomite,Limestone,Soda,salt cake,Iron oxide,Carbon,Selenium,Cobalt oxide and Sodium nitrate etcwithin GCC and EUROPE.

New laboratory set up was done by installing XRF machine and accessories used in QC of raw materials.

Developed all standard operating procedures complying integrated Management systems of Quality,Environment and Health.

Trained the lab technicians on Quality,Environment,Health & Safety systems.

Evolved homogenizing systems for critical raw materials to get intended composition 1991 to 2008

M/S.Saint-Gobain Vetrotex India Ltd.,Hyderabad,INDIA(Presently Owens Corning Vetrotex) World Class leader in Fiber glass manufacturing.

Manager – Production

QC of Glass raw materials and Organic raw materials, approval for using in production

Preparation of batch formulations to get intended glass composition

Batch house operations to produce batch with required Quality for charging into furnace melter.

SIZE preparation for daily production of different compatible fiber glass products.

Laboratory management, Calibration, Upkeep and maintenance of XRF, UV spectrometer and flame photometer

Monitoring of raw materials consumption, planning and procurements

Periodical audits of supplier’s process for glass rawmaterials to achieve continuous Quality improvement

Vendor development for glass raw materials

Effective utilization and handling of manpower

Achievements:

Developed cheaper alternate vendors for key Glass Raw materials like Kaolin Clay,Limestone,Quartz,Dolomite and Sodium silicofluoride which resulted in reduction of cost of batch input, in turn the cost of final product.

Increased glass pull by around 5% - yielding 5 million rupees cost saving per annum by changing the batch formulations.

Improved size efficiency by conducting DOE techniques.

Improved efficiency of product through six sigma technique

Improved work place environment by implementing 5S & WCM initiatives. 1990 to 1991

M/S.Ana Labs,Hyderabad ( Bureau of Indian Standards recognized) Chemist: Wet Chemical analysis of minerals,water etc and lab management. Educational Qualifications:

Master of Science in Organic Chemistry from Dr.Harisinghgour Vishwavidyalay,Sagar,M.P. INDIA – 1989

PG Diploma in Environmental Education & Management from University of Hyderabad,INDIA – 1996 Trainings undergone:

Business Process Reengineering

Internal auditor ISO 9001:2000,ISO 14000 & OHSAS

Kaizen projects

6 – sigma projects

Effective Personal Productivity

Glass melting and furnace design at Saint-Gobain Glass University,Paris,France. WD benchtop XRF spectrometer calibration & Operation by Rigaku,JAPAN. Minipal,Epsilon XRF calibration and operation by Panalytical,Dubai. Strengths & Skills:

Planning & Organizing

Analytical skills

Problem solving

Result oriented

Team building

Self motivated

Personal Profile:

Date of birth : 20th June 1967

Sex : Male

Marital status: Married

Nationality : Indian

Passport no. Z4504896; Date of expiry:08-12-2029

Language skills: English,Hindi and Telugu

Computer skills: MS Office, Mintab

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