Mechanical Engineer Ashok

Contact: +91-900*******/735-***-****

PROFESSIONAL

S. ASHOK KUMAR

Bachelor of Engineering in Mechanical Engineer with 9.3 Years’ experience in Machining Quality Desire to be a part of vibrant and leading organization and create footprints as a Quality Assurance Sr.Engineer, to assist the organizations in all aspects by utilizing all my skills, knowledge, abilities and experience with a balance of hands-on, management and leadership responsibilities. PROFESSIONAL SKILL:

• Knowledge about PPAP, MSA, SPC and PFMEA.

• Knowledge about Product and Process Audit.

• To Prepare One-point lesion & Quality Alert, Final inspection Standard as per customer & supplier requirements.

• Reduce supplier end ppm and improve the supplier quality activity.

• Effective implementation of QMS Documentation and IATF Audit process. CAREER PATH:

Organization : PA Service Station (Maruthi

Suzuki) Duration :(Jun 2013 to Feb-2014)

Organization : UNITED INDUSTRIES PLASTIC PVT LTD

Duration : (Feb-2014 to Dec-2016)

Organization : Premium Polly Alloys Pvt

Ltd Duration : (Dec-2016 to Jun-2018)

Organization : Kongovi Pvt Ltd

Duration : (Jun-2018 to Feb-2019)

Organization : Young shin Automotive India Pvt

ltd Duration : Mar-2019 to till Now

All the above company are manufacturing automobile components with different types and different customer like Hyundai, Mahindra, Ford, Tata, Mando, Isuzu, PSA, Volkswagen, Toyota, Bentley,Ashok Leyland,Fiat

&Hinduja Tech

WORK EXPERIENCE:

Youngshin Automotive India Private Limited - Chennai

• Leading manufacturer for motor vehicles and their engines accessories steering columns and steering boxes Power steering oil pump.

• TQM based company is certified with ISO/IATF, ISO 14001, Deming Grand Prize award. Project handled so for:

1) MDPS – Sensor shaft Assembly for Hyundai MOBIS. 2) CEPS for Mando Automotive India Pvt ltd.

3) PSP for Mahindra OEM

4) MVP for Hyundai OEM

5) EOP for Mahindra OEM

6) Oil pump assy for Ashok Leyland OEM

7) Chain assy for fiat OEM

8) Logo MFG For all OEM

Key works areas– Quality Assurance:

• Preparing 8D documents for customer complaint issues.

• Preparing PPAP documents for new part developments and 4m changes.

• Knowledge and experience in APQP, PFMEA, SPC, MSA.

• Customer & Process Layout Inspection in frequent intervals.

• In-house poke yoke verification audit at frequent intervals.

• To prepare AOI & inspection stranded for NPD parts.

• Re validation report to be follows up as per plan.

• Prepare and analysis of AOI existing and new part development.

• Prepare and maintain the QMS Documentation with our internal Requirements.

• Documents prepare for IATF & Customer Audit Plan.

• Training program documents preparation and evaluate every 6 months once.

• Maintain MRM Documents and prepared the Monthly meetings record of internal MRM Review.

Key works areas – Supplier Quality:

• Improve the supplier end incoming parts with required quality condition.

• Continues improvement given to supplier with our internal requirements.

• Reduce the supplier ppm trend for monthly basis.

• Supplier performance ratting preparation based on the supplier improvement for the daily basis.

• Follow and maintain the supplier parts PPAP, MSA, SPC & Revalidation Document.

• Make the supplier end process claim and move to rejection parts to supplier with proper documents and records.

• Prepare and maintain supplier parts incoming inspection standard and incoming inspection procedure.

• Prepare supplier NG parts NCR Reports and take effective action from supplier end.

• Verify and improvement given to supplier countermeasure & Improvement reports.

• Maintain SPC study report for supplier end critical dimension parameters.

• Effective implementation of supplier end kaizen activity’s.

• Improve the inspection method at supplier end with our requirements and provide gauge and instruments.

• Conduct supplier end Process and Product audit and close the Audits points as per our Supplier Audit Plan.

• Maintain the supplier revalidation reports as per plan.

• Maintain the supplier NCR tracking sheet and close the NCR reports.

• Improve the supplier end incoming parts without defects condition. Key works areas – Process Quality:

• Reducing major issues In-line by forming a Cross Functional Team (CFT).

• Preparing Pareto chart as pre rejection details.

• Training given to line quality inspectors and skill matrix is followed.

• Verification of Daily line inspection report (In-House).

• Identify/Improve new checking methods to improve operator efficiency.

• Poison test for line quality to avoid lot rejection in In-line.

• Equipment’s handle to kwon: CMM, Vickers tester, Profile projectors, etc.

• In line audit and observation follow up.

• Continuous Improvements at PDI stage to reduce Customer PPM.

• Making and update the “SOP” based on the drawing in all running parts at in-house. ACADEMIC DETAILS:

• B.E (Mechanical) completed with 6.4 CGPA from TJS of Engineering College @ Peruvayal in June 2013

• HSC completed with 64.5 % from Govt Higher Secondary school, in 2009.

• SSLC completed with 71% from Govt Higher Secondary school, in 2007. ACHIEVEMENTS:

• Implemented more than 20 kaizens at Youngshin & Kongovi

• Introduced detection and prevention poke-yoke in Youngshin & Premium Poly Alloys

• Visited many customer ends for customer complaints and solved the issues using 8D.

• Improved many suppliers achieve 0 ppm at incoming receiving parts from supplier end.

• Continuously given supplier end improvement activity and monitor effective analysis every month to reduce rejection parts.

PERSONAL DETAILS:

Date of Birth : 02/10/1991

Father Name : M.Shankar

Nationality : Indian

Languages known : Tamil. English, Hindi & Kannada. Marital Status : Married

Residential Address : No:1/25 3rd sector semathamman nagar koyambedu Chennai-107.

DECLARATION:

I hereby declare that the above information’s are true and best of my knowledge. Place: Chennai

Date: (S. ASHOK KUMAR)

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