Welding Inspector Document Controller
Resume:
RAMESH KUMAR.V
Phone: +91-936*******,958-***-****
Email: *******************@*****.***
Career Objective :
To seek a challenging job which in tune with my ability and Aptitude in a repudiated organization, where I can integrate my technical and analytical skills for the organization.
CSWIP 3.1 WELDING INSPECTOR
ASNT LEVEL 2 (RT, UT, PT, MT)
SUMMARY:
Over all 10+ years of working experience as a Welding Inspector in the field of Inspection and NDT, handling various projects for Oil & Gas refinery, Boiler, and structure carrying out material receiving inspection with raw materials in plate, Pipe, Columns and angle supports. Demonstrated skills in inspection activities. Ensuring the compliance to quality standards and maintaining all quality related inspection reports. In Accordance with codes & standards with Project specification.
PROFESSIONAL BRIEF:
Preparing detailed work schedule for project planning and micro planning.
Conducting internal quality audits and coordinate with management representative in ISO 9001 documentations.
Generating weld maps, weld summary, inspection test plan, and mechanical completion punch list. Conducting surveillance check of welders and welding consumables. Prepare reports/ as-built drawings & pipe book and work in close coordination with client and third party surveyors.
Prepare fabrication drawings as per approved drawings. Review of document such as Welding Procedure Specification (WPS), Procedure Qualification Record (PQR), and Welder Qualification Record.
Materials receiving inspection of piping materials, structural materials and gaskets and welding electrode and filler materials.
Review NDE procedure, PMI, Parent metal & weld joint identification system.
Review of electrode issuance control procedure.
Review of Heat Treatment procedure. Fabrication shop qualification and approval.
Welding consumable verification, daily visual inspection of storage & handling Welding equipment calibration verification electrode baking oven, portable oven & inspection instruments.
PMI of low alloy steel, duplex stainless steel, Cooper, Nickel Materials.
Pre-welding and weld joint fit-up inspection, in- process welding inspection.
Post welding visual inspection and weld repair verification.
Witness of Hardness testing and post welding heat treatment.
Production weld and welder repair rate assessment (by joint wise and by linear wise).
Final inspection of completed pipe spools and structural components.
Final inspection for release. Percentage coverage of NDE as per applicable standard (by line wise, Drawing wise and welder wise)
Final welding documentation (welding summary report, record weld map and NDT reports) Controlling the issue of NCR to record any non- conforming items and ensuring that appropriate corrective actions are taken.
Inspection of pneumatic test, penetrant test, Hydro test.
Monitor the ultrasonic test for thickness measure inspection prior to Tie- In.
EMPLOYEMENT HISTORY:
RESPONSIBILITIES:
Company : keerathana Enterprises
Project : Boiler HAUT 2
Position : QA/QC Welding Inspector
Duration Period : Since Dec 2021 – Till Date
Prepare fabrication drawings as per approved drawings. Review of documents such as welding procedure specification (WPS), Procedure qualification (PQR) & Welder qualification record.
Scheduling and co-ordination of inspection activities with client inspection team.
Checking the Inspection Test Plans (ITP) and Quality Record (QR) in accordance with, ASME Sections and to fulfill the requirements of Client job Specifications.
Inspection of raw materials to find material specification using test certificate details.
Co- ordinate for final inspection report for final dispatch clearance.
Conducting & review of UT, MT& PT test.
Conduct Welder Qualification Test in accordance with the project specification and prepare all necessary documents to get approval from the client.
Understands and familiar with reading alignment sheets and station numbers, welding and visuals, front end work, proper pipe alignment, bends, trenching and sloping
Maintain Welder Qualification Register, Procedure Qualification & WPS Register.
Checking weld joint preparation, Fit up, Alignment, Dimensional & Visual inspection.
Monitoring welding activities as per WPS includes monitoring of Preheat, Inter pass temperature and Inter pass cleaning as per WPS.
Monitoring of consumables storage, Handling, Packing and drying temperature as per project approved procedure, and to maintain welding Electrode register.
Verify that welders, welding operators, and tack welders have been qualified in conformance to the applicable standards
Verify that the welding equipment to be used for the work is appropriate for the use with the welding procedure and has the capability to meet the applicable requirements of the welding procedure.
During welding, performing In-process inspection welding such as preheat & inter-pass temperature & proper cleaning between the weld beads.
Conduct visual inspections of welds & repairs of welds in accordance with company procedures & international codes of practice.
Tool box talk with sub-contractors to ensure quality maintenance.
Releasing the weld joint for other NDT test after the successful completion of visual inspection.
Witnessing UT,PT,MPI inspection on the final welds & joint bevel
preparations. Adept at evaluating PWHT charts.
Knowledge of safety & precaution procedure related to welding activities
Customer specification & International standard to provide technical
guidance for welding performing fit-up inspection for proper root gap,
groove angle, root face & checking the preheat temperature.
Monitor & carry out day by day fabrication & inspection activities such
as marking, cutting, edge preparation, fit-up, welding & assembly work.
Company : M/s. MPTC .
Project : Long Term Agreement(LTA)
Position : QA/QC Welding Inspector
Duration Period : Since April 2018 to Sep 2021
Scheduling and co-ordination of inspection activities with client inspection team.
Coordination with clients on all QA/QC activities as per the ITP & inspection checklist. Co - Ordinate failure analyses & root cause analysis on welding related issues.
Checking the Inspection Test Plans (ITP) and Quality Record (QR) in accordance with, ASME Sections and to fulfill the requirements of Client job Specifications.
Counter checking the fabrication Isometric Drawing with GA and P&ID.
Checking of welding consumables for the storage conditions and site usage.
Monitor Subcontractors quality systems, record & Quality personnel for compliance with requirements.
Prepared WPS witnessed the PQT & Mechanical test at laboratory as per the approved project specification.
Initiate action to prevent occurrence of product or service non-conformance.
Inspecting the fit-up activities as per the approved drawing, WPS and the project specification.
Visual inspection of joints before and after welding.
Witness progressive internal cleaning / air blowing inspection during installation of pipe spools.
Inspecting the heat treatment process before welding the joint.
Monitoring the welding parameters and the heat input as per the WPS.
Conducting NDT and PWHT as per Quality inspection Plan and client requirements.
Preparing the Punch items for each pressure test packages related to piping and tie-in activities.
Preparing the weld history according to the NDT requirements and project specification.
Reviewing the documentation and maintaining the documents to get the clearance before hydro/pneumatic test.
Submit inspection punch list clearing in order to close some categories that will affect the holding over of dossier prior to start commission.
Closing of punch list before/after the pressure test on completed pipelines.
Company : M/s. Integral Services Company W.L.L
Project : Pipe Services Modification, Kuwait
Designation : NDT Technician
Duration Period : Since April 2008 to Dec 2014
Inspection of incoming raw materials.
Conducted Welder Qualification Test as Per WPS and To Prepare PQR.
Visual inspection of Liquid Penetrate Test & Magnetic Particle Test
Organizing Non-Destructive Test in the amendment by Radio-graphic and Interpretation of Film.
Conducted the Hydraulic Test according to the test pressure. Final Dimensional verification
Preparation of Report and interprets the results.
Calibrate the equipment’s periodically.
Evaluate results with respect to codes standards and specifications.
Maintenance of NDT area for safety and cleanliness.
Responsible for maintaining systems to ensure commitment meets workload.
repaired pressure written instructions and report test results.
Carried out all techniques Radio-graphic Testing and interpret the results.
Carried out the Ultrasonic Testing digital unit.
Carried out in Magnetic Particle Testing.
To pressure heat treatment movement for Stress Relieving.
NDT methods using X-ray equipment’s Philips, Seifert, Anderx and Isotopes (Iridium 192, Cobalt 60) for Radiography, High energy X-ray Linear accelerator (LINAC 4 & 6 Mev).
Ultrasonic Testing using USL 32, USL 48 and USK7D Digital equipment like, USD 10 and Operation of Real Time Radioscopy using PC based Image processing technique.
Thoroughly undergone training in auto and manual film processing and also film evaluation and reporting of NDE results through Online Systems.
MAJOR PROJECTS HANDLED:
Company : keerathana Enterprises.
Project : Boiler HAUT 2
Designation : QC Welding Inspector
Duration Period : Since Dec 2021 to until now
Company : M/s.MPTC .
Project : Long Term Agreement(LTA)
Designation : QC Welding Inspector
Duration Period : Since April 2018 to Sep 2021
Company : M/s. Leighton Welspun Contractors Pvt Ltd.
Project : Replacement Project -PRP-2
Designation : QC Co - Ordinate
Duration Period : Since April 2015 to Jan 2018
Company : M/s. Integral Services Company W.L.L
Project : Pipe Services Modification, Kuwait
Designation : NDT Technician
Duration Period : Since April 2008 to Dec 2014
Company : M/s. GB Engineering Enterprises Ltd
Project : BHEL,Trichy
Designation : Quality Document Controller
Duration Period : Since April 2006 to Dec 2007
PERSONAL INFORMATION:
Name : V.RAMESH KUMAR
Date of Birth : 03/04/1980
Nationality : Indian
Address : V.RAMESH KUMAR
S/O M. VAIRAMANI
2/207 MALAYANKUTHAGAI
AYAKKARANPULAM -3
VEDARANYAM (TK)
NAGAPATTINAM (DT)
PIN : 614707
Passport no : P 8784841 Validity Up to : 11/06/2027
DECLARATION
I hereby declare that the above-furnished are true to the best my knowledge and belief.
Place:
Date: ( RAMESH KUMAR.V )
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