Samuel Brickey (Brick) Emerson
*** ********** *****, ************, ** 37128
e-mail: adsno3@r.postjobfree.com Cell phone: 615-***-**** SUMMARY OF EXPERIENCE
ACHIEVEMENTS:
Quality professional involved in the manufacturing of rubber/plastics materials and assemblies, metal stamping/assembly, and automotive parts
QA and Process Evaluation
Continuous improvement
JIT and lean manufacturing
Supplier development, Minitab Software, LSS (Lean Six Sigma), APQP, FMEA, PPAP, 8D/Root Cause Analysis, ISO/QS 9000, TS 16949
New plant and product launch
LEADERSHIP:
Implemented internal audit program of assembly operations for plastic interior trim parts
Established and coordinated quality departmental standards for all shifts
Worked with various departments to address product standards and distribution methods
Assisted engineering in upgrading process equipment
Evaluated process for capability
RESULTS:
Internal audit program resulted in process improvements, line rebalancing and reduced personnel by 6%
Reduced supplier PPM from 1159 to 284
Rubber extrusion equipment modification ($5000) resulting $100,000 savings in scrap
Doubled extruder capacity while cutting operating cost 20%
Replaced a painting process saving $35,000/year
WORK EXPERIENCE
Aerotek (Contract) Kennametal 4/12/21 to 7/20/22
Quality Engineer
Assisted in the relocation of dies and presses from a sister plant
Facilitated more efficient Data transfer
Created updates for process and procedures manual
Conducted internal auditing to meet ISO requirements Samuel Brickey (Brick) Emerson Page 2
Epithec (Contract) Nissan Field Quality Investigations 4/17/2017 – 3/18/21 Accessory Quality Engineer
Coordinated selection of accessories supplier with engineering and purchasing
Conduct pre-launch part validation
Audit supplier process, review and verify documentation to meet Nissan quality standards
Worked with suppliers to address quality issues
Addressed warranty issues as required
Calsonic Kansei 5/12/2012- 7/14/16
Quality Engineer
Responsibilities for process quality to include molding and assembly processes
Created Control Plans, FMEA, and PPAP documentation for current and new models
Supplier Quality responsibilities to include supplier quality development
Created documentation for the launch of various new product lines
Responsible for containment and disposition of components and finished assemblies
Evaluate 8D’s for root cause analysis, corrective actions, countermeasure validity
Conducted supplier process audits and development ATCO Industries (Contract) 8/2011-5/2012
Part Quality Engineer (Tires, Wheels, Driveshafts, etc.)
Nissan Motor Mfg, current models Cars & Trucks
Document supplier process and facility site change
Performed 8D review and process audits
Audit Control Plan and FMEA
Responsible for supplier process development and audits
Liaison between manufacturing, engineering and suppliers Contract Quality Engineer 6/2006-7/2011
Conducted quality engineering for supplier parts for body and chassis
Lab tech material testing/packaging
Metrology/parts inspection, GD&T per blueprint for stamped parts
Product development (formulation, process, adjustment) of polymer powder coatings
QC testing instrumentation: HPLC, MS, GC, IC, FTIR, UV-Vis, AA EDUCATION
Kemper Jr. College, Boonville, MO
Associates of Arts Major: Business
University of Memphis, Memphis, TN
Bachelor of Science Major: Chemistry
EXTRACURRICULAR ACTIVITIES
TSSAA Football, Basketball, Baseball Official