Ekant
Mahajan
Production Assistant Manager
Ekant Mahajan
E-103, Nirmit Flora
Sanand, 382110
************@*****.***
LinkedIn id- ekant-mahajan-18a7b19a
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Skills
The ability to communicate clearly with team and ability to work under pressure and ability to motivate others to meet schedules
Technical skill for problem solving and new development activites.
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Experience
FCC Clutch India Pvt. LTD. / Assistant Manager in Machine Shop
June 2016 - PRESENT, Ahmedabad
F.C.C manufacturer of clutch for two wheelers and Cork base and paper base clutch friction disc.
Auto International / Engineer
Oct 2013 – June 2016, Ludhiana
Auto International offering tractor spare parts, automotive parts and forge hammers.
Indo farm Equipment Limited / Engineer
May 2012 – May 2013, Baddi
Indo Farm Equipment limited manufacturing to tractors, cranes, engines, diesel gensets.
Victora Automotive Inc / Engineer
April 2011 – May 2012, Haridwar
Victora Automotive Inc manufacturing to automobile parts, brake parts, brake system assembly and sensor washes parts.
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Roles and Responsibilities
Strengthen the shop floor and development capabilities.
Achieve Production plan vs actual
Improve Process ratio and setup time reduction
Improve PDCA Cycle
Utilize Spare activity and capacity for Plant.
Review existing manpower movement and part movement and Trolley method to reduce space
Cost Reduction activities.
Low cost Automation to reduce the manpower.
To merge the process by automation to reduce manpower.
Reduce 100% inspection by improve process Capabilities.
Efficiency Improvement.
Improve PMPD
Gemba level Activity
Strengthen process control for good parts.
Gemba process verification as per OPS.
Work on past trouble and verification check
Improve occurrence and outflow method.
Defect shearing with engineer and associate as well.
Action review effective on weekly basis.
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Achievements
FCC, Year-2022, One tool reduces in Center KST VA from three to two tool for cost saving and reduce cycle time.
FCC, Year-2021, To install the auto air system on CNC machine to reduce the operator fatigue and for better Quality.
FCC, Year-2021, To make a part of single setup from two setup by jaws modified to increase the productivity.
FCC, Year-2020, To make a Collet combine for two components fos saving the setup time.
To eliminate the manpower on broach machine by automation process.
FCC, Year-2020, To eliminate the manpower on broach machine by automation process.
FCC, Year-2019, Broach self-cleaning by brush benefits compressed air saving 100%
FCC, Year-2019, Insert maker change reduce benefits in cost reduction by 60% per insert
FCC, Year-2018, Compressed air saving by proximity sensor add in APG benefits air saving 3500rs/machine
FCC, Year-2018, Tray implemented at washing unit to control the mixing problem
FCC, Year-2017, Jaw modification for both side part clamping benefits one m/c and one manpower saving
FCC, Year-2017, Broach fixture modification for two parts at a same time benefits productivity improve 2X
FCC, Year-2016, Fanuc controller interlock for excess offset input benefits in rejection reduction
FCC, Year-2016, TGBW insert replace with Insert GY1G0300F04N benefits in life increase 6 times & cost decrease by 50%
Date- Ekant Mahajan