Ekant

Mahajan

Production Assistant Manager

Ekant Mahajan

E-103, Nirmit Flora

Sanand, 382110

701-***-****

adsm6v@r.postjobfree.com

LinkedIn id- ekant-mahajan-18a7b19a

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Skills

The ability to communicate clearly with team and ability to work under pressure and ability to motivate others to meet schedules

Technical skill for problem solving and new development activites.

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Experience

FCC Clutch India Pvt. LTD. / Assistant Manager in Machine Shop

June 2016 - PRESENT, Ahmedabad

F.C.C manufacturer of clutch for two wheelers and Cork base and paper base clutch friction disc.

Auto International / Engineer

Oct 2013 – June 2016, Ludhiana

Auto International offering tractor spare parts, automotive parts and forge hammers.

Indo farm Equipment Limited / Engineer

May 2012 – May 2013, Baddi

Indo Farm Equipment limited manufacturing to tractors, cranes, engines, diesel gensets.

Victora Automotive Inc / Engineer

April 2011 – May 2012, Haridwar

Victora Automotive Inc manufacturing to automobile parts, brake parts, brake system assembly and sensor washes parts.

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Roles and Responsibilities

Strengthen the shop floor and development capabilities.

Achieve Production plan vs actual

Improve Process ratio and setup time reduction

Improve PDCA Cycle

Utilize Spare activity and capacity for Plant.

Review existing manpower movement and part movement and Trolley method to reduce space

Cost Reduction activities.

Low cost Automation to reduce the manpower.

To merge the process by automation to reduce manpower.

Reduce 100% inspection by improve process Capabilities.

Efficiency Improvement.

Improve PMPD

Gemba level Activity

Strengthen process control for good parts.

Gemba process verification as per OPS.

Work on past trouble and verification check

Improve occurrence and outflow method.

Defect shearing with engineer and associate as well.

Action review effective on weekly basis.

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Achievements

FCC, Year-2022, One tool reduces in Center KST VA from three to two tool for cost saving and reduce cycle time.

FCC, Year-2021, To install the auto air system on CNC machine to reduce the operator fatigue and for better Quality.

FCC, Year-2021, To make a part of single setup from two setup by jaws modified to increase the productivity.

FCC, Year-2020, To make a Collet combine for two components fos saving the setup time.

To eliminate the manpower on broach machine by automation process.

FCC, Year-2020, To eliminate the manpower on broach machine by automation process.

FCC, Year-2019, Broach self-cleaning by brush benefits compressed air saving 100%

FCC, Year-2019, Insert maker change reduce benefits in cost reduction by 60% per insert

FCC, Year-2018, Compressed air saving by proximity sensor add in APG benefits air saving 3500rs/machine

FCC, Year-2018, Tray implemented at washing unit to control the mixing problem

FCC, Year-2017, Jaw modification for both side part clamping benefits one m/c and one manpower saving

FCC, Year-2017, Broach fixture modification for two parts at a same time benefits productivity improve 2X

FCC, Year-2016, Fanuc controller interlock for excess offset input benefits in rejection reduction

FCC, Year-2016, TGBW insert replace with Insert GY1G0300F04N benefits in life increase 6 times & cost decrease by 50%

Date- Ekant Mahajan

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