Quality Engineer Project

NASIR MUMTAZ

***** ******* **., ******, ** ***** (586) 214 - 7224 ***********@*****.***

PROJECT ENGINEER

Design Development Manufacturing Quality

EXECUTIVE SUMMARY

Well-rounded and energetic professional with 23 years of experience seeks new

challenge and opportunity to apply consummate skills as a Project Engineer/Quality Engineer.

KEY AREAS OF EXPERTISE

Product Design & Development

Product Analysis

Quality Control

Manufacturing

Project Management

Process Development

Standards & Regulations

Leadership and Training

Auditing

Budgeting

PROFESSIONAL PROFILE

Escalate business development through innovative initiatives that increase productivity and revenue growth; cost improvement and design optimization

Organized and detail-oriented directing projects from concept to design; expertise in product design, development and implementation, process development, and quality control

Self-motivated with exceptional leadership qualities; experience in project management, mentoring and training, auditing, and budgeting; ensure all required standards and regulations

Exhibit ability to manage multiple suppliers, prototype, testing, and production solutions

Communicate technical and complex information easily and concisely; provide technical direction

Demonstrate diagnostic and collaborative problem-solving skills; excellent critical thinking skills

Chrysler Green Belt Certified Shainin Red X Strategies/Tool for reactive problem solving

EMPLOYMENT HISTORY

Senior Advanced Quality Engineer (Door Panel, IP, Hard Trim Plastic Components)

Yanfeng Automotive Interiors – Novi, MI 03/2020-Present

Develop and Manage the Lessons Learnt (Past Problem Roadmap) for Launch program.

Participate in the Engineering development of Design Failure Mode and Effects Analysis (DMEA) documents for assigned Launch programs.

Participate in the Manufacturing development of Process Flows (PF) and Process Failure Mode and Effects Analysis (FMEA) documents for assigned Launch programs.

Develop Process Control Plans, these shall be based on customer requirements, Characteristic Matrix and FMEAs

Develop appropriate Measurement System Analysis (MSA) plan for the Launch. Identify appropriate statistical tools and techniques required for assessing process capability and verify all measuring devices are included on the Control Plan

Prepare and submit timely delivery of new product Launch related Customer Production Part Approval Process (PPAP) packages.

Ensure that Launch related Customer, internal and supplier quality corrective actions (8D’s) meet the required timing, quality and format.

Ensure initial capability studies are properly performed and documented for initial builds and product changes affecting special characteristics (SC, CC, SC, IC), and that Customer and internal requirements are met (or a written Customer deviation is obtained).

Ensure compliance to all applicable quality Customer-specific systems and requirements.

Ensure IMDS compliance, where applicable.

Attend all System Simultaneous Development Team meetings and provide required quality documents per program timing.

Participate in Engineering Design Reviews of specifications and drawings related to the system and support the development of the Characteristic Matrix.

Assist/support Supplier Quality Engineer, as needed, including supplier selection, kick-off meetings and process sign-off.

Supp Ensure the appropriate inspection plans and containment plans (safe launch) are developed for Launch. ort DV/PV builds and verify that parts meet dimensional and functional requirements.

Work with customer on AAR approval

Work with customer on Service Parts PPAP

Product Quality Planner (Metal Stamping/Precision Transmission Components)

Means Transform Products – Shelby Twp., MI 09/2018-10/2019

Responsible for supporting daily operations and to monitor various functions of quality department.

Responsible for Blueprints, Specifications, and Requirements including GD&T.

Responsible for managing Internal/External Suppliers on different Quality issues.

Support and promote lean manufacturing, actively participate and working 5S methodology to minimize the waste.

Follow up on customer concerns and corrective action request like GM PRR process and SIMS etc.

Maintain Advance Product Quality Planning (APQP) documentation for GM using GQTS and SQMS system.

Work with customer and aid in resolving the issues, provide root cause and corrective action.

Responsible for repair and maintenance of all fixture, redesign and troubleshooting.

Responsible to assemble, review and approval of PPAPs.

Assist in developing and maintenance of PFMEA/Control plan, conduct or assist in process audits.

Responsible for assistance in developing D/PFMEA, Control Plan, Process Inspection Plans.

Initiate C.A.R, (Corrective Action Request) follow up to ensure closure, updating CAR database system.

Analyze statistical data and make recommendation for process adjustment/improvement.

Responsible to allocate the Key/Critical Characteristic, process capability and make recommendation based on data.

Administer Gage R&R activities.Calculate Cpk/Ppk using Minitab and provide recommendation for process improvements.

Advance Product Quality Planner (Electromechanical/Injection Molding Components)

Marquardt Switches Inc. – Rochester Hills, MI 07/2014-07/2018

Member of cross functional core team, responsible for assuring the quality of launch of new platform programs.

Worked with purchasing and management for the selection of suppliers.

Responsible for customer/supplier interface on quality issues for assigned programs including APQP/PPAP.

Responsible for prevent/eliminate defects, increase customer satisfaction and achieve cost savings.

Assuring all products going to customer meets quality expectations, responsible for gauge design and approval.

Prepare and assist in the development of quality documents and lead PPAP submission to GM.

Coordinate DFMEA/PFMEA, Control Plan and work instructions activities and implementation.

Maintain Advance Product Quality Planning (APQP) documentation for GM using GQTS and SQMS system.

Support Customer Run @ Rate and Internal production trial runs as required.

Develop; provide support to Manufacturing Plants with development of GP12 Safe Launch Plans and Customer Approval.

Conduct internal and external process audits (VDA 6.3) to monitor adherence to policies and procedures.

Design and develop supplier quality improvement programs; prepare and carry out presentation to customer as required.

Create DVP&R as per the customer requirements; participate in design reviews and offer advice on reliability of design.

Create Component Environmental and EMC test plans. Participated and assisted Manufacturing in implementing BIQS.

Analyzed drawing revisions; check, approve and issue ECN’s and process deviation.

Negotiate and establish criteria for cosmetic matters through boundary samples, spec. and quality standards.

Proactively communicate potential quality problems to the core team; support and evaluate activities of auditors.

Interface with customer on various design/Quality issues, specifications and testing requirements.

Lead problem solving activities for internal and external concerns relating to assigned programs using 8D format.

Develop Action Plans, maintain and drive closure in GM system.

Assist and respond in resolving PRR issues for closure in GM system.

Manufacturing Quality Engineer

Advantage Technical Resources – Contract at Chrysler Auburn Hills, MI

12/2009 – 07/2014

Design and implement Vehicle Control Plan (VCP) for Grand Cherokee and Dodge RAM.

Develop and approve Part Inspection Standards (PIS) with supplier to meet Chrysler Quality Standards.

Develop Process Control Plan incorporating VCP (Control Room Process, PFMEA)

Knowledge of Manufacturing and Assembly Plant Process and Procedures.

Perform root-cause analysis of Quality issues using problem solving techniques.

Recommend and implement simple cost effective permanent corrective actions.

Analyze Quality data and develop Carpet Charts to monitor Pp and Ppk.

Assist production with problem solving and standardize work for production operators.

Conduct Product evaluation test to ensure robustness and process change.

Manage Engineering Changes working with cross-functional team to ensure timely execution.

Lead Project Engineer, Body and Exterior Department

Magna Steyr – Contract at Chrysler Auburn Hills, MI

10/2004 – 02/2009

Designed and implemented Glass and Sealing System for Chrysler Dodge Challenger and PM, MK program

Launched Prototype and Production tooling; coordinated timing with the program

Established Design Failure Mode Effects Analysis (DFMEA) and Design Validation Plan and Report (DVP&R)

Analyzed product design; ensured compliance with engineering principles, company standards and spec.

Coordinated with Plant Production, Manufacturing and Quality for successful Launch of Dodge Challenger

Inspected parts and approved tool tryouts and process sign-off (PSO); maintained product requirements

Coordinated technical development, and testing schedules; maintain document such as APQP and PPAP

Evaluated engineering processes, and approved revisions to designs, drawings, and specifications

Created and developed product to meet noise, vibration, and harshness (NVH) requirements

Directed designer for CAD/CAE function; managed suppliers and coordinated on injection molded parts

Project Engineer

GECOM Corporation Farmington Hills, MI

09/2003 – 10/2004

Assisted in developing Power Lift Gate Gear Unit, and Cinch Latch for Ford D219/U387

Coordinated and conduct design reviews; prototype requirements including supplier and in-house built

Prepared and established DFMEA; met customer expectations

Created and packaged Power Lift Gate unit and Cinch Latch for Ford programs

Developed DV, PV and DVP&R plan as necessary; ensured QS-9000/APQP compliance

Analyzed drawing revisions; reviewed, approved and issued Engineering Change Notice (ECN’s)

Project Engineer

Webasto Roof Systems Inc. (Formerly Sunroofs Inc.) Auburn Hills, MI

01/2003 – 08/2003

Developed program; coordinated plant product, manufacturing and quality control

Designed and implemented Sunroof Module as per customer specifications

Interfaced with customer on various design issues, specifications and testing requirements

Established DFMEA and DVP&R plans; assisted Designer for CAD/CAE function

Conducted and coordinated design reviews; met program requirements

Determined test for new products and materials

Analyzed drawing revisions; checked, approved and issued ECN’s according to Company policy

Project Engineer- Seating Mechanism, Engineering and Program Development

Toyo Seat USA Corporation Imlay City, MI

12/1998 – 12/2002

Developed concept, design, and specifications for GM200 and GM257 program; collaborated with customer regarding specification, design, and testing;

Assisted and coached Designer in CAD/CAE function; Created DFMEA & DVP&R and PV plans as necessary

Coordinated prototype requirements, production equipment and tooling for UL Nissan programs

Packaged mechanism as a seat system for JCI/Lear; created FMVSS 207/210 testing of seat mechanism

Scheduled meetings, and directed departments to maintain program timeliness

Ensured QS-9000/APQP requirements for each program

Analyzed drawing revisions; approved and issued ECN’s according to Company procedure

Project Engineer- Seat Hardware

Excel Industries Inc. Southfield, MI

09/1997 – 09/1998

Developed product and tool design; coordinated manufacturing and quality control

Redesigned dump latch for WJ Chrysler program; eliminated Chuck problems

Managed budget, and analyzed procedures and specifications; provided launch support on various programs

Determined test for new products and material per customer performance specification; followed up on the DVP&R testing, and preparation of DFMEA/PFMEA and control plans; Liaison in regard to product issues

Conducted prototype testing of FMVSS 207/210 on Mercedes (ML) seating system

Received training on GD&T and Stack-ups; participated in VA/VE and commercial issues

Knowledgeable in Advance Product Quality Planning (APQP) according to QS9000

Reviewed drawings, approved changes and issued ECN’s as per company procedure.

Worked with designers and give them direction for CAD/CAE function; interface with customer on various design issues.

PREVIOUS EMPLOYMENT

Project Engineer- Service Parts Operations/Product Program Development

General Motors Corporation Detroit, MI

12/1995 – 09/1997

TECHNICAL SKILLS/CERTIFICATION

Proficient in Microsoft Office

CATIA V4/V5, VPM, Fastcar, CN System, EBOM, DFSS, ECIMS, TEAM CENTER, SDRC I-DEAS, 8D, Minitab, SPC etc.

Green Belt Certification, Kaizen, AIAG APQP Training and Certification, Quality Management Essentials (E-Course)

ISO 9001 2015 Quality Management System Auditor (E-Course), VDA (6.3) Audit

EDUCATION

Master of Engineering Degree in Mechanical Engineering

University of Detroit Mercy Detroit, MI

1995

Bachelor’s Degree in Mechanical Engineering

N.E.D. University of Engineering & Technology Karachi, Pakistan

1993

PROFESSIONAL REFERENCES AVAILABLE UPON REQUEST

Contact this candidate