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Aramco Quality Engineer

Location:
Al Dafna, Qatar
Posted:
September 14, 2022

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Resume:

PROFILE

A competent professional over ** years of cross cultural experience in various stages of prefabrication, installation of piping, structural, pressure vessels for petrochemical plants, refinery projects, Gas plants, various pipe line offshore/onshore projects, offshore modules for FPSO, Jack up drilling rigs, Floating storage tanks (FSO), Single buoy moorings with turn table and MAG anchors, Fixed offshore structures fabrication and installation offshore, hook up phase, Subsea pipelines (CRA) installation including shore pulling, above water Tie-in, cryogenic plants, Jet fuel/Petroleum storage tanks with marine loading arm facilities.

Deft in ensuring the Quality management activities including Inspection, examination and testing to verify the quality of the installations and ensure construction operations are following project specifications by team of quality control inspectors/supervisors.

Excellent relationship management, communication skills with the ability to network with project members, consultants/TPI, Sub-contractors, statutory agencies and customer with consummate ease.

CONTACT

Mobile +971-**-***-**** (UAE)

+974-****-**-** (QATAR)

Email: adskp2@r.postjobfree.com

KEY SKILLS

Excellent interpretational skills with ability to liaise with clients and internal management.

Good command of English language both verbal and written

Team player with strong organizational skills

Strong management and ability to motivate others

Ability to plan and organize workflow in efficient manner

PERSONAL PROFILE

Marital status : Married

Age : 44

Date of Birth : 31st May 1977

Height : 172 cm

Weight : 80 kg

Health : Excellent.

LINGUISTIC SKILLS

English, Hindi, Malayalam, Tamil

EDUCATION

BOARD OF TECHNICAL HIGH SCHOOL, TECHNICAL EDUCATION, GOVT OF KERALA

1988 – 1991, Technical high school leaving certificate examination

CARMEL POLYTECHNIC, BOARD OF TECHNICAL EDUCATION, Kerala, India

3 year Diploma in Mechanical Engineering, year April, 1996.

WORK EXPERIENCE SUMMERY

Saipem Sharjah engineering, Project quality engineer/Cordinator,Project quality manager from 2013–till date

Following various role carries with it the responsibility for assuring that project-specific quality programs are in place that meets the client quality expectations and requirements during the engineering design, Procurement and Fabrication construction and Offshore installation / hook up phase of the project.

Lamprell Energy Limited (Previous MIS), EPC & Fabrication- Quality coordinator from 2004 Till - 2013

COSTAIN WLL, Abu Dhabi, UAE, Quality inspector

Jan-04–April-04

Mohammed Al Mojil, KSA-Quality inspector (Aramco Approved- May-03–Dec-03

Maritime Industrial Services, UAE, Quality inspector, Oct-02–May-03

AL Shurooq Industries LLC, UAE, QA/QC Engineer,Mar-01to Oct-02

ABAN Construction, Chennai, India, QA/QC Engineer, Oct-00 to Mar-01

India Tube Mills and Metal Industries, Mumbai, QA/QC Engineer, Mar-00 to Sep-00

L&T, ECC construction Group, Chennai, India, QA/QC engineer, April-96 to Feb-00

ADDITIONAL QUALIFICATION / APPROVALS

Welding inspector CSWIP 3.1 from (2001-2011)

Registered Senior Welding Inspector CSWIP 3.2.2 from TWI UK (2008 to 2018)

QMS Lead Auditor Certified (ISO9001-2015) & ISO 9001-2008 since 2011

Certified Coating Inspector (SSPC– PCI-Year-2010), Equivalent to NACE Level II)

ASNT Level II in RT, PT, MT& UT (Since 1999)

ARACMCO Approved QC supervisor for WASIT offshore/onshore project and LTA2 projects and assisting to project Quality manager in various CRPO (ABSF2&6, ZAFANIYA-10&26, ZULUF/MRJN, MANIFA Water injection & 19 Jacket projects- Fabrication, UAE),

Quality lead coordinator (Qatar Gas approved) for Brown (CRA clad pipeline replacement and topside deck extension) replacement project, and QP approved Senior project quality engineer for offshore installation (ISND) (JKT& TOPSIDE- ISND 5.1-A & 5.1-B EPC PROJECT, Quality manager for Galaf 2, NOC project offshore installation.

Trained for Certified manager of Quality by American society of quality (ASQ)

SAFETY CERTIFICATION / EXPOSURE

Work Permit Receiver By Saudi Aramco

Radiological Protection Awareness

Defensive Driving Course

BOSIET certified by OPITO

HSE & Staff Field Induction

Desert driving training

H2S – Training-IADC Approved.

Contractor HSE Plan

H2S&SCBA Awareness program by QP

EPCL Safety Induction

BP Golden Rules of Safety

Road to Better Driving

CORE COMPETENCIES

Development and implementation of QA/QC procedures (QMS) in accordance with ISO 9001 quality management system across the project, Review engineering documents in the engineering, procurement phase of the project,

Leading a team of QC Supervisor’s, Quality Inspectors and Technicians to implement project construction quality control requirements, inspection and testing in compliance with project requirements.

The role carries with it the responsibility for assuring that project-specific quality programs are in place that meets the client quality expectations and requirements as per Project Quality plan.

Coordination and schedule the quality audits required as per the project specification and reviews.

Identifications and leveraging of lessons learned for continuous improvement across the organization.

Work closely with engineering and construction leads to assure project QMS requirements across the design, procurement, fabrication, construction and hand over activities are clearly stated and systems are in place to verify compliance.

Adapting and implementing a stage-by-stage Quality Monitoring System to ensure adherence to technical specifications and quality manual & standards.

Preparation and implementation of Quality control plan and Inspection test plan as per project requirements.

Continue monitoring of project KPI and implements improvement actions whenever applicable to correct negative indicators.

Maintaining data & records according to quality standards.

Participate in selection of suppliers and assessment audits at supplier facility when required.

Developing project specific quality inspection procedures; devising and implementing QMS in conjunction with applicable project approved quality plan.

Reviewing root cause analysis of non-conformances and customer complaints, audit vendor evaluation and advising applicable preventive measure accordingly.

Review and approval of Sub-contractor’s QMS procedures and Vendor document submittatl.

Conduct Quality induction and quality awareness sessions to project teams, including sub-contractor/vendor.

Conduct and participate various pre-inspection meeting as required in project quality plans/ITP for va

Assistance to Project quality manager during the project execution for various project

Interface with various TPC and TPI agencies for certification of project requirements.

Assistance during project bidding phase

CAREER CONTOUR

SAIPEM S.p.A. Sharjah Branch

From July-13 – Nov-2016 as a Project Lead Quality Engineer (Hook up- offshore) for Wasit offshore Saudi Aramco (Multibillion EPC project which includes 13 well heads, 2 tie-in platforms with Intermediate injection platforms and offshore pipelines (CRA pipelines and top side)

From Nov-2016 to till date as a Project Lead Quality Engineer for Various LTA2 Project for Saudi Aramco (Multibillion EPC project which includes 16 well heads (Top side & Jackets), subsea pipelines, umbilical’s, Composite cables and onshore pipeline Projects.

From September-17 till date Fabrication and installation of 19 Jackets under LTA2 for Saudi Aramco Projects in UAE and KSA

From Dec-18 Lead quality engineer for BARZAN offshore pipeline replacement project for QATAR GAS (CRA clad pipelines and piping)

From Jan-20 Lead quality coordinator/ quality engineer assigned for T&I offshore installation projects for Qatar Petroleum Jacket installation- U08C phase 5.1A),

Quality Manager for Galaf 2, NOC Qatar projects offshore.

Senior project quality engineer / assist to PQM for WHP-08C for QP Phase 5.1B, tops side fabrication, pipeline and umbilical installations

Quality control review document during design engineering, procurement phase of the project

Develop and implement quality procedures required as per Aramco quality system deliverable list.

Internal document review and subcontractor document submittal reviews prior to submission of Aramco approvals.

Coordinate with engineering and procurement during the design and procurement phase of the project.

Initiate technical query/ concession request as required in coordination with engineering discipline leads

Ensure to assign required quality personal manning as per schedule – Q (Saudi Aramco Quality requirements)

Supervise assigned QC Supervisors and inspectors assigned in the project execution phases.

Ensuing the regular audits of quality systems implement and perform internal audits as per schedule for the project.

Monitor project quality indicator and see the areas required improve,

Response to company NCR, LBE etc on time & Close monitoring day to day project activities.

Issue internal NCR as required and follow up close out.

Ensure to deliver quality reporting on weekly and monthly to COMPANY as per schedule – Q and corporate Quality requirements.

Prepare QC inspection schedules and prepare reports

Preparation / review of hydro test packages and pre-commissioning documentation.

Organize and schedule Senior management meeting required as per schedule- Q

Plan and organize quality resource required for project required as per client requirements

Lamprell Energy Limited (Previous MIS) April’2004 to June-2013 QA/QC Coordinator, EPC & Fabrication

Multinational oil & gas field Engineering, Construction & Technical Service Company in the Middle East having more than 10, 000 Employees and branches in Qatar, Oman, Iran, Kuwait and Saudi Arabia

Review all the applicable project specifications / Bid documents and collate all issues related to quality.

Address all the inspection requirements applicable to the project, quality issues which production has to be aware of and ensure extent of testing etc. with reference to the specification line item. Attach any extract from the client specifications.

Review purchase order, scope of work against the original bid documents for any additional inspection, NDT. Variations in excess of bid scope if any shall be notified to the Project Manager for change order.

Raise Concession requests/Technical queries as may be required to highlight specification requirements which cannot be complied with or which may be in conflict with Codes and standards referenced therein.

Conduct “Project Quality Management Meeting to discuss all possible foreseeable risks and concerns related to quality on the particular project together with all other concerned department representatives e.g. Projects, Procurement, Engineering, and Production.

Prepare the Inspection and Test plan as per client specifications, applicable code requirements and submit to client for approval.

Coordinate with, Welding Engineer and concerned Production Engineers for the preparation and submittal of required documents.

Review and approval of subcontractor/sub vendor quality control procedures, ITP and to ensure quality requirements meets project quality requirements and project deliverables by vendor/supplier.

Coordinate with all the personnel involved in order to agree on the type and stages of NDT requirements as per the Project specifications.

Coordinate with Inspection, Engineering and Production in order to get the basic information required for the initial data entry, obtain the required documents.

Monitor allocated NDT & PWHT budget man-hours and highlight excess to NDT/PWHT so as to ensure adherence to budget.

Coordinate with Production for the readiness of Inspections and raise the required Inspection Notifications as per client requirements/ ITP

Implement the quality control intervention points on the inspection and test plan (ITP)

Review NCR’s and agrees on corrective/preventive actions and ensure timely closeout.

Monitor QCI’s, to ensure timely closure of all Mechanical completion works for the different disciplines as per the Mechanical Completion Schedule.

Co-ordinate with Client, TPI, Engineering & Production team to close out outstanding punch list items

Quality related issues shall be noted throughout the project and issued as a part of the Project Closure report along with any lessons learned and corrective/ preventive actions for future use.

Audit subcontractor/vendor as per yearly audit schedule for prequalification, vendor evaluation &QMS compliance

KEY PROJECTS HANDLED AT MARITIME INDUSTRIAL SERVICES SHARJAH. (Lamprell, Sharjah, UAE)

-Petrofac Sharjah

Piping fabrication for Total lagan Tor-more Project UK (Petrofac –Sharjah)

Fabrication of Pressure vessels for Petrofac International (Turkmen gas project) & for (Qatar Gas project)

Fabrication of Pressure vessels (ASME) for SPX flow technology UK (Petrofac /Turkmen gas project)

FF2 gas compression piping project for Petrofac Sajja, Sharjah oil company (BP, Sharjah national oil company Sharjah)

-ENOC/DUSUP DUBAI, UAE

Piping fabrication and installation for refinery shut down project Emirates national oil company (ENOC) Dubai -2012 / Piping fabrication and installation for IC to DGIC for DUSUP, Dubai, LPG plant Piping Fabrication and Installation at ENOC Dubai.

Fabrication of Pressure vessels (ASME) for ENOC Dubai (Refinery Expansion) for Technip FMC

Mechanical Completion Project of various scope involved in refinery expansions for ENOC Processing Company Dubai

Fabrication and installation of JET A1 piping, FWS& MF for EPPCO international Dubai, UAE

Refinery Piping Prefabrication and installation for shutdown works & Fired Heater Restoration Project for ENOC Processing Company LLC Dubai

Gas Control Station Expansion pipe line Project for Dubai Supply Authority (DUSUP)Dubai (Multimillion EPC project- prefabrication/installation with Civil work

-RAK GAS, UAE

Atlantis Gas Plant (Multimillion EPC project- prefabrication/installation with Civil work scope) for RAK GAS, RAK, UAE (PDC, USA)

Sour gas and Sulphur treat expansion project for RAK GAS LLC. (Multimillion EPC project- Prefabrication/Installation)& ” Pipe Line Project for RAK GAS, UAE

-SBM Offshore and NDC Abudhabi

Fabrication of FSO vessel with turret & Clam buoy with MAG anchor for SBM OFFSHORE / Cantilever conversation of Jack up drill Rig “Al Etihad” for NDC

Fixed Offshore Structure with top side modules for Crescent Petroleum Company & Grater Plutonio Development Project (Turn table) for BP Angola (FPSO- SBM)

-Other Client projects

Fabrication of jack up drilling rig and associated piping (Friede and Goldman Super Mod 2)

Jacket and Top side modules fabrication project for Leighton offshore, Iraq

Air booster packages for Weatherford Dubai.

Pipe line project for Gulf Refining Company JAFZA, Dubai

Gas compressors packagers (Skids with pressure vessels, piping& Equipment’s) for Geo energy, Kazakhstan

Fabrication of Test separators for ONGC India (Mc Dermott Dubai/ Frames separation technology B.V) (Cluster 7 well platform)

Piping prefabrication and installations Project for Dubai Electricity & Water Authority (High efficiency cooling system – APINA)

Pipe Line Project FAPCO Power Plant – Fujairah, UAE.

LPG storage Facility with truck loading arm facility at Fujairah Refinery Company Limited (FRCL- Fujairah, UAE) EPC project- Prefabrication & Installation

Jack up Drilling Rig Refurbishment for Saudi Aramco SAR-20, KSA - Marine consultant “ABS”

Jet Fuel Storage Tank and Pipeline Project (41KM) for Air BP (Multimillion EPC project- prefabrication/installation with Civil work scope)

Vessel Repairs for BP Sharjah &Canadian nexon Yemen operations

COSTAIN WLL, Abu Dhabi, UAE March,2004

Company Industry: EPC Contractor

Located and identified the tie in location; ensured UT lamination, thickness gauging check conduct on tie in locations.

Organised Fit up and weld cisual inspection and raised NDT request.

Managed quality control activities with corrosion control inspection department; prepared quality control inspection documents.

Coordinated with all discipline / safety engineers for the successful completion of shut down.

Prepared QC inspection dossiers.

Successfully managed all quality control inspection activities during the shutdown period of Train- 1 LNG terminal for ADGAS at Das Island.

Mohammad Al-Mojil Group (MMG) Dammam KSA Saudi Arabia – Dec,2003

Company Industry: EPC Contractor (Onshore/ Offshore)

Fit up inspection of piping and structural fabrications; conducted weld audits as per WPS

Involved in witness and monitoring of welder performance qualification for offshore projects.

Coordinated with Aramco Inspection Engineers (QPIS) for the inspection activities and NDT technicians for UT lamination check prior connecting TKY members

Organized visual and dimensional inspection during the fabrication of piping and structural JUPC refinery & Linde air separation plant projects.

Handled inspection activities during upgrading projects of offshore platforms at Abu-Safa oil field for Saudi Aramco.

Maritime Industrial Services, UAE- Aug 2003

Company Industry: EPC Contractor (Offshore & Onshore)

Carryout Fit up and welding inspection during the fabrication of pressure vessels, structural, piping (SBM modules for FPSO, XIKOMBA)

Responsible for all quality control inspection activities during the fabrication of pressure vessel, piping and structural jobs for Dusup, McDermott, Petrofac international on various EPC projects.

Ensured NDT completion prior to hydro testing / release to painting.

Conducted quality control inspection activities during the fabrication of pressure vessel, piping and structural jobs different client.

Interacted with Authorized Inspectors / Third Party Inspection Representative at all stages of inspections activities.

KEY PROJECTS HANDLED

Fabrication of Pressure Vessel for DUSUP Dubai.

Fabrication of Pressure Vessels and Columns for Petrofac.

Fabrication of Test Separator for McDermott Dubai (ONGC, Cluster 7 Projects)

Piping, Structural, Pressure Vessel Fabrication and Installation for FPSO modules for SBM offshore, Exxon Mobile

AL Shurooq Industries LLC, UAE Aug 2002

Company Industry: EPC Contractor

Prepared QC plan, welding procedures, welder’s qualifications etc.

Involved in:

oWitnessing and monitoring welding procedure and welder performance qualifications.

Conducted stage inspections during the fabrication and installation of piping, structural jobs

Ensured the NDT requirements fulfilled

Prepared necessary quality control documents for final dossiers

Witnessing and monitoring during the leak test and hydro testing of tanks and piping.

Aban Construction, Chennai

Company Industry: EPC Contractor (Offshore & Onshore) – Sep-2001

18” Multi Product Pipe Line Project, for Reliance industries Jamnagar, India.

Organize quality control inspection activities, Radiographic film interpretations of weld joints for pipe line project

(Acceptance criteria -API 1104)

Interacted with Third party inspection representative (Lloyds register of shipping) and Client (Reliance engineer’s association limited- REAL, Jamnagar- India) at all stages of pipeline project inspections.

Responsible for all quality control inspection activities during the multi-product pipe line project (fit up and welding inspection)

Witnessed and monitored during the hydro testing of pipe line & Prepared necessary inspection documents for Quality control dossiers.

India Tube Mills and Metal Industries, Mumbai, Aug-2000

Company Industry: EPC Contractor

Conducted fit up and weld visual inspection of HRSG stack

Looked after verticality of stack at every stage of shell fit up

Conducted DP test on field weld joints of stack

Coordinated with Client inspector at all stages of inspections activities (Bechtel corporation USA)

Looked after Radiographic film interpretation

KEY PROJECTS HANDLED

HRSG stack installation Enron Power Project, Dahbol, India

Larsen & Turbo Ltd., ECC Construction Group, Chennai, As QA/QC Engineer (1996-1999)

Company Industry: EPC Contractor

Conducted Fit up and weld visual inspection of piping and structural fabrication works.

Submitted reports to client QC engineers (fit and welding).

Conducted welder’s performance qualification tests.

Coordinated with client engineers during the visits of IBR inspectors

KEY PROJECTS HANDLED

Reliance Petroleum Ltd., Jamnagar, India (Fabrication and installation of piping, structural job for Hydrogen plant unit -521, FCCU, Aromatics& cracker plant (8 no’s fired heater) & 48” Stainless steel piping fabrication and installation for High vacuum unit at BPCL Mumbai, India

Piping fabrication and installation for LPG terminal at Finolex, Powai, India, Fabrication and installation dryer (4 no’s) for IFFCO Kandala, India

Piping installation and commissioning for Cracker plant at Reliance industries, Hazira, Gujarath, India

Joseph K George.



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