Engineer Qa Injection Molding

KARTHIKEYAN.K

Diploma in Mechanical Engineering,

*/************** ****,

Suleeswaranpatti (Post),

Pollachi, Mobile No: 077********

Coimbatore – 642006. Email ID : ************@*****.*** Aim to be placed in a challenging organization that gives me scope to update my knowledge & skills in accordance with the latest trends and be a part of team that dynamically works towards growth of organization thereof.

17 years of experience in Quality Assurance in engineering professional.

Responsible for implementing operating procedures, resolving system malfunctions, and providing technical support information to suppliers and customer.

Experience in manufacturing process and Analysis of defects in Die-cast & Foundry Products Rejections and give the suitable solutions to overcome these issues and improve the production with quality.

Experience in New Product Development, Manufacturing Quality and Manufacturing Product Management (Engineering Change Management).

Handling the Following of quality documents such as PPAP, PPM monitoring, standard operation system, and resolving the problems and create the documents like 8D Analysis, Pareto Analysis, SPC Analysis, Rejection Analysis, Corrective Action, Measurement System Analysis, PDI reports.

Design and procure the special purpose measuring instruments for different components to reduce the inspection time and get static output.

Monitoring the instrument’s calibrations and ensure the periodic calibration of them and maintaining the related documents.

Creating awareness of static process control, Gauge R&R, instrument handling, Drawing study to team members by conducting routine training classes and review them.

Conducting the periodic review meetings with other department personal (like production, purchase, design & development) regarding the design & quality improvements, production fatigue & customer complaints and introduce solution to avoid such failures by discussion the ideas given by the group of attendees.

Monitor and ensure the quality of products after every engineering change introduced in production.

Involving in new die-casting and injection molding tool development and correction process.

Do the supplier audits when introducing new suppliers and evaluate their performance periodically.

Attend the onsite customer complaints and convey them the fatigues and give the suitable solution to resolving their complaints, simultaneously introducing the improvements either by inspection, production or design to skip the problem in future. OBJECTIVE

CARRIER SUMMARY

Reduced the rejection from13% to 1.5% of Casting Product by applying 8D analysis and applying same solution which arrived from analysis to all type of products and we achieved good improvements.

Motor cover damage rate was reduced by introducing design improvement where the supportive ribs added to strengthen.

Introduced the design improvement in motor shaft to avoid rotor tightening and bearing noise issue.

By improving the varnishing process of motor’s stators, eliminated the outer core painting process.

Aluminum die-casting (cam cover) product quality improved by introducing some fixture modification principle based on Poke-Yoke method.

Leak testing fixture developed by our own in house materials.

Machining dimension achieved by introducing of boring bar instead of burnishing tool which increased the output with specified quality.

I. ELGI ULTRA LTD (Engineer QA & In charge of Motor division from May-14 to till date). Role & Responsibility:

Responsible for Inward Outward and Process Quality Assurance of components and products.

Preparing the quality related documents (Check list, check sheet, control plan)

Responsible for Pre Dispatch Inspection (PDI) and produce documents and same will share with customers.

Interact with the supplier and customers regarding the quality related improvements, complaints and give the suitable solution and get the feedback from them.

Supplier quality performance ratings monitor and give them to technical inputs to improve the ratings.

And given to technical inputs to supplier for improve the quality ratings through process improvement (fixture and poka-yoke system introduce) and inspection methods.

Supplier quality standard establacement.

Preparing Overall plant Monthly performance reports and reviews these in every month with the respective departments.

Responsible to submit the individual KPI Report to management.

Warranty failure analysis and take adequate action to solve these issues.

Periodic instrument health audit and condition monitoring.

Periodic Review and update of ISO9001-2015 Documents. II. INDO SHELL MOLD & CAST ING LTD (Engineer QA from Feb-2014 to April-2014) Role & Responsibility:

Responsible for Outward and Process Quality Assurance of components and products. PROFESSONAL ACHIVEMENTS

PROFESSIONAL EXPERIENCE

Responsible for allocating the task to team members, procuring the measuring instruments, Cross verify inspector’s reports.

Involving in new product development with engineering department. III.AUTO DIE-CASTING PVTLIMITED (QA In charge from April-2013 to Jan-2014) Role & Responsibility:

Responsible for Inward Outward and Process Quality Assurance of components and products.

Preparing the all quality related documents (ISO Documents).

Responsible for Pre Dispatch Inspection (PDI) and produce documents and same will share with customers.

Interact with the supplier and customers regarding the quality related improvements, complaints and give the suitable solution and get the feedback from them.

Responsible for allocating the task to team members, Cross verify inspector’s reports. IV.UNICAST ALLOYS PVT LIMITED (QA In charge from Sep -2012 to April-2013) Role & Responsibility:

Responsible for Inward Outward and Process Quality Assurance of components and products.

Customer rejection analysis and prepare the related documents and implement the solution.

Preparing the MIS documents.

Preparing the Standard Operating Procedure for newly introduced components.

Involving in new product development and ensure the customer requirement was fulfill and give the solution for the queries rise by the customers.

V. OMS OIL FIELD SERVICES LTD SINGAPORE (Quality checker and tester July-2011 to July-2012)

Role & Responsibility:

Procure the thread standard gauges from the licensed suppliers and set it for the master

Interact with the third party inspectors and fulfill their engineering specification of the product.

Preparing the Components Completion certificates. IV. ENGLISH TOOLS LIMITED TS16949-2006 (Team Member April-2005 to April-2011) Role & Responsibility:

Final Inspection In charge:

Allocate the man power for inspection areas depends upon the dispatch planned.

Customer complaint monitoring and take adequate action to solve these issues.

Initial Job specification verification and escalate the production further.

Inspection of machining parts procured from different vendors.

Conduct the weekly review meeting with the team members.

Root causes analysis for customer rejection & Internal rejections. Initial part sample (Die-casting) inspection and escalate to production, and inspect periodically as per the control plan.

Preparing lay out inspection for manufacturing components.

SPC Study for critical parameters

Preparing the QA documents such PPAP, Control Plan, QA alerts, SOP, Trend Charts.

Maintain the record for the measuring instruments calibration and calibrate them when it required.

Follow the 5S system to increase the shop floor efficiency.

Knowledge in ISO/TS 16949-2015 Standards and procedures. COURSE

BOARD OF

EDUCATION

INSTITUTION

YEAR OF

COMPLETION

PERCENTAGE

OF MARKS

DME DOTE, Tamilnadu.

Karpagam polytechnic

College, Coimbatore.

2005 70%

HSC

State board of higher

secondary education,

Tamilnadu

Palanigounder Hr.sec

School, pollachi.

2003 71.0%

SSLC

State board of

secondary education,

Tamilnadu

Govt. High School,

samathur.

2001 68.0%

PPAP trained from Coimbatore productivity council.

Basics of MS office. (Excel, PowerPoint and word doc.)

CMM trained from UMS technology.

Ability to work under pressure and handle multiple tasks.

Possess excellent decision making and time management skills.

Ability to solve complex problems by using scientific rules and methods.

Familiar with quality control, production processes, costs, and techniques for increasing effective manufacture and distribution of goods.

Date of Birth : 07-Mar-1986

Fathers’ Name : Mr.K.Krishnasamy

Mothers’ Name : Mrs.TamilselviKrishnasamy

Languages Known : Tamil(R-W-S-U), English(R-W-S-U) I, hereby declare that the details furnished above are true to the best of my knowledge. Date :

Place : [K.KARTHIKEYAN]

EDUCATIONAL QUALIFICATION

ADDITIONAL SKILLS

STRENGTHS

PERSONAL INFORMATION

DECLARATION

Contact this candidate