Power Plant Commissioning Engineer

Personal Information

Mobile : - +966-********* / +92-213*******

E-mail : - *********@*******.***

Current Location: - Rabigh Industrial City, Kingdom of Saudi Arabia.

Visa Status: Engineering Profession.

Marital Status: Married

Executive Summary:

A dynamic and resourceful Instrument and Controls Engineer with 14+ years of experience in areas such as providing technical support, process re-engineering, plant operations management and performance management in the energy and utilities sector. Well-versed with providing technical support and troubleshoots processes in a production facility to keep a plant running efficiently. Demonstrated capability to evaluate technical performance, identifying potential improvements, and determining/applying “Best Practices” in operation and maintenance areas. Strong people and organizational leadership acumen demonstrated through previous experience within manufacturing and across the organization. Exceptional oral and written communication skills and the ability to interface with all organizational levels within the company. Critical Competencies includes strategic leadership, driving improvement in others, champion of change, driving and managing teamwork, managing situational, delegation and empowerment, communication effectiveness and initiative.

Summary of Skills / Area(s) of Expertise & Knowledge:

Process automation & control systems (DCS, SIS, BMS), PSM Process Safety Management (RCA, PHA, MOCs, PSSRs, MCs).

Industrial Scale Conventional, Smart Field Instrumentation & Metering/Custody Transfer Stations.

FEED for Control Cabinets designing I/O selection (DCS, PLC & microprocessor base controller packages).

Technical, Maintenance & IPL procedures, policies & workflows development with OEM guidelines.

Risk Hazard Analysis, Major Hazard Analysis (BOW-TIE) & SPOF Study – Single Point of Failures.

MEL – Master Equipment List – Multipurpose plant asset document.,

ISA TR91.00.02 – Criticality Ranking guidelines for instrumentation – Plant wide.

Experienced in procurement management, technical evaluations, vendor negotiations and tender management.

Familiar with engineering standards ISA, IEEE, ASTM, NAMUR, ASMI, ANSI, NEMA, IEC, SAES, ISO 9001:2008.

PLC, DCS, SCADA, RTU & specialized vendor packages: CSU start-ups & Maint & Reliability Programs.

ACADEMIC: BE Electronics Engineering 2007 N.E.D University of Engineering and Technology, Karachi, Pakistan

PROFESSIONAL EXPERIENCE (s): -

NOMAC / ACWA POWER - Rabigh Power Company.

Operation & Maintenance of Petro Rabigh IWSPP, Located at Petro Rabigh Refining & Petrochemical Complex,

Rabigh-KSA. The Integrated Plant has an installed capacity of 840 MW Power, 6,110 t/h Steam and 12,000 t/h Water.

Major Equipment from MHPS: 13 Boiler Units, 07 Steam Turbine Units, 24 RO Trains, 13EP Units, 05FGD Units

Senior Engineer Instrument & Control, Technical Services Dept (TSD) May’2017 Present

Job Responsibilities:

Provide engineering services to I&C maintenance, Reliability enhancement and operation departments with regards to Instrument & Controls fault troubleshooting, predictive and preventive maintenance & product life cycle upgrades activities. Analysis of Incident reports, performing RCAs, providing engineering recommendations and implementation of follow up actions. Sponsoring & facilitate MOC Process. Writing SOW/ITT for projects related to I&C and Technical orts for management. Liaise with experts within the Group. Support dept Head in preparation of Manpower Plans, OEPX & CAPEX budgets. Well versed with PI and use frequent to develop trends and performance data for different analysis and investigation. Plant Enterprise Risk management (ERM) & Major Hazard Analysis (MAH) development.

PETRO-Chemical Conversion Company L.L.C (JV- Saudi Chevron & SIIG.)

Associates Chevron Phillips Chemicals Texas-USA & SIIG

Production: High Grade Nylon 6, 6 Polymer & Polyolefin Conversion Plants.

Instrument Control Engineer / Acting IEC Supervisor, Central Maintenance Dep July’2012 Apr’2017

Job Responsibilities & Accomplishment:

Dynamic Professional in achieving Goals for I&C Team:- DCS control system includes: verification of control Narratives & Functional description, Graphics as per P&ID.Valves & motor typical witnessing, Alarms & Set Point Verifications & modifications, Valves Fail Safe witnessing, verifications& historian archiving, DCS license upgradtions.Control Loops tuning as per the process parameters, installing HOT fix to 3rd party Instruments, SCRs developments & implementations,SIS By pass Implementations, IPLs Verifications & Partial Stroke Testing from AMS.

Team Lead for Project Implementation of SIS (Safety Instrumented System) on Heat Transfer Vaporizers Units.

Team Lead Pre-Comm. /Commissioning MC/PSSR & Loop Testing activities from Remote Instrument Buildings (RIB) for Smart field Instrumentation and Close/Open & Cascade Control Loops, vendor skids & utility packages.

Team Lead for providing required technical troubleshooting& Fault Diagnostics to the maintenance dept in resolving FF / HART Instrumentation & Allen Bradley PLCs RS Logix and control packages.

Interlock developments & Implementation, Safety instrumented system bypasses implementation per operations requirements, IPL periodic testing with Instrument section. Interlock database updates & Alarms Management.

SIMENS Engineering Company Pakistan,

Project Executive Engineer - Technical Business Unit CIP, IIP Division Dec ‘2007 to July ‘2012

Summary:

Associated with Cross-Industries & Customer Support division with portfolio of International and local leading projects and manufacturing process integration, capacity enhancement and automation projects, plant modifications for effective operation and multidisciplinary engineering ventures for power plant and Petrochemical industries.

Accomplish Projects Details:

Project Name: 225MW ATLAS-CCPP, Pakistan

Project Description : 11 Gensets 18.9MW with Engine 18V 48/60B; 1 Steam turbine16.89MW.

Role : LV/Control Cabinets Design & MCC Testing & Commissioning Engineer

Project Name : 35 MW DPP-For SOELEN Cement IRAQ

Project Description : 03Gensets 11.5MW connecting to existing Power Plant

Role : Electrical Design & Commissioning Engineer for Central Control System.

Project Name : 70MW DPP- for YANBU Cement, Saudi Arabia Phase-I& II

Project Description : 06 Gensets 11.4 MW connecting to existing Power plant,

Role : Instrumentation Control System Engineer.

Project Name : ELSS-FAUJI Fertilizer Port Bin Qasim Limited. (Formerly FAUJI Jordan)

Project Description : Up gradation of existing S5-Hardware from S7-414-4H Redundant Controller with

Switch Redundant I/O modules, Integration of Simeas-P (Measuring Transducer) HMI

Development for Electrical Load Shedding System –ELSS using WinCC 7.0

Role : Control System &HMI “Design & Commissioning Engineer”

TRAINING / COURSES& CERTIFICATIONS / WORKSHOPS:

Courses/Certification& Trainings

Institution/Body

Certified PMP® - Project Management Professional

Project Management Institute (PMI), USA. Inc

Certified HAZOP Leader & Practitioner

IChemE – Institution of Chemical Engineers, UK.

Root Cause Analysis RCA(WHY-Tree/5-Why)

CP Chem Corporate EHSS.

HAZOP Workshop - Plant Operational Review

Lloyd’s Register Group – LR

Process Loop Tuning

Course #:9006 Emerson Process Management, IOWA USA

Valve Maintenance with Field Vue DVC

Fisher Valve Course #: 1451, Saudi Fal Jubail Facility.

Valve Link & Diagnostics with Field Vue

Fisher Course #:1752, Jebel Ali Dubai, UAE.

Coriolis Comprehensive Mass Flow Meter Training

Micro motion Course # 2352, SaudiFal Jubail Facility.

Emerson Delta V DCS& AMS

Courses #: 7009, 7017, 7018, 7032, Jebel Ali Dubai, UAE.

Allen Bradley RS-Logix 5000, 500, Micro logix-1400

In-house by PSM Consultants from CP-Chem Project Group.

Vortex Flow meter

2341A-8800, SaudiFal Jubail Facility.

Process Safety Management (PSM)

In-house by Senior PSM Implementation Engineer.

Niton Therm Scientific Alloy Analyzer (PMI)

Hillsborough Corp, Jubail, KSA.

Fault Tolerant Automation System

(S7-400H) from, Siemens Beijing China.

Fail Safe Automation System & SIL

(S7-FH) from, Siemens Beijing China.

System Hands On & Familiarization:

Distributed Controls System:

Emerson Delta V (11.3/13.3)

Mitsubishi – Diasys Netmation

Pro Link –II & III (Mass Flow Meters)

Allen Bradley PLCs RS 5000, 500

Control, Compact & Micro Logix Families

Emerson SIS - ESD (1508)

IEC 61508/ 61511

Valve Link Snap-On (Control Valves)

Diagnostics & Maintenance

Simatic Siemens S7-300/400 PLC/HMI

WinCC Asia Pacific V 6.0 (HMI)

Panel View 600, 700 & 1000 Plus (HMI)

Emerson (AMS V.12.0)

(Maintenance Stations)

Emerson / Mynah OTS

(Operator Training Stations)

Emerson 475/375 Communicators

Beamex MC5/6 Integrators

HART/Foundation Field Bus Interfaces

(Smart Field Instrumentation)

RCA (5-WHY/ WHY TREE)

SIL Validation

PSM – PSSRs & MCs, MOCs, PHA,

IFC Packages, SOWs, IPLs, C&E.

PI-Process Book Ver 3.3.2.2076

PSS Plant State Suite

(Process Alarms Management)

Niton Alloy Analyzer PMI

(Maintenance& Reliability)

SAP –Maintenance & Procurement Modules

IW21,22,23 – ME51N,52N,53N – ML81N- MMBE

REFRENCES:

Will be provided upon request.

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