Profile Summary

An Engineering Graduate with **+ years of experience in Instrument & Control Engineering, Management & Execution. Skilled in variety of areas from technical proposal through to Detail engineering, Procurement, Engineering coordination & Instrumentation & control System in Oil & Gas, Cement, Power, Petrochemical Industries Projects. Critical skills:

DCS (Yokogawa-CS 3000,Centum VP, Emerson-Ovation, ABB-800XA, Delta V )

ESD (Yokogawa : Prosafe RS, HIMA)

Detail Engineering

Project Automation

Project Engineering and Commissioning

Procurement Support & Coordination

Education

B.E. (Electronics & Instrumentation Engineering) from NRI Institute of Technology &Management, Gwalior in 2006. Work Experience

Mechanical Engineering and Contracting Company [MECC], Kuwait – (Nov 2016 – July 2022) Engineering Activities :

Leading Engineering / Pre-Commissioning / Commissioning & Start-up activities.

Primary Duties Identify requirements and scope of work, review specifications, drawings and other documents of the project and establish applicability to the scope of work.

Carry out a detailed assessment of the commissioning work involved and assess the available resources and possible constraints in its execution.

Direct the daily activities related to instrument FAT/ SAT / Loop testing and functional testing. Provide technical support and problem resolving on different control and safety system

Responsible to interface with client as required, attend internal project meetings, ensure the progress of instrument commissioning discipline in accordance to schedule.

Reviewing and participant in P&ID development

Conducting, coordinating and analysing for site survey reports for DCS, ESD, H2S, and F&G.

Reviewing of Datasheets for field Instruments, Control Valves, ESDV, SBDV, PSV/TSV, ON-OFF Valves, RTD, Temperature gauge Fire and Gas Detectors, Cable Junction Boxes etc.

Reviewing of Instrumentation deliverable like instrument Index, I/O List, Alarm Lists, Cable Schedules, and Junction Schedules etc.

Reviewing of Drawing like Cable Block Diagram, Cable Trench layout, Cable Tray layout, Control Room Layout, Instrument & JB Location Layout, Junction Box Termination & Loop Drawing, Level Sketch Drawing for Level Instrument and Earthling Drawing.

Reviewing of Logic Diagram and cause & Effect Diagram. ASHWANI SINGH BAIS

INSTRUMENT & CONTROL ENGINEER

Project Engineering Plant Automation Commissioning Availability : Immediately

Industry Preference: Pls. mention; Location Preference: Pls. mention adsd8u@r.postjobfree.com +91-982*******

Reviewing document for Control System like System architecture, FDS, BOM, Cabinet Layout Drawing.

Participation in HAZOP& SIL Study.

Participation in FAT & SAT (DCS, ESD, FGS, H2S).

Preparation of Material Requisition of all types of Instruments

Responsible for Martial Inspection for all Field instruments, Control System & Cables at site.

Ensure the implementation of corrective/Preventive/Shutdown activities to meet the Project goal.

Supporting to The Tendering department for running and upcoming Project. Pre Commissioning & Commissioning Activities:

Expertise in system control loops such as PID control, cascade control, split control, Ratio control etc.

Expertise in function logic test such as permissive and interlock check of Process,Pumps, Skids, etc

Experience in handling and troubleshooting of all type of process instrument. (DCS, ESD, IPS & FGS).

Handling the Calibration of all instruments like Transmitters, control valve Positioner and modifying

Preparing documents required for implementing instrumentation related jobs (Modification/ As Built).

Carrying out loop check and functional test with client and involved in trouble shooting activities from system side and field side.

Function check include field simulation, Interlock, permissive and trip checking.

Taking care of SAT activities for DCS/ESD/FGS. SAT procedure include SDM check (System Design Manual Verification, Configuration & Redundancy Checks for Controllers, IO Tests, Application Check for Simple and Complex loop, Graphic check, FTE Redundancy Tests) Major Projects:

Replacement of HIC affected non NACE Separators & Scrubbers in South East Kuwait, Gathering Centre01, 03, 04, 06 & 08.

Client : Kuwait Oil Company (KOC)

REMOTE HEADER MANIFOLD GC-01 IN S&EK AREA for Multiphase Pump (Make : Leistritz)

Commissioning & Startup of Water Management Project at GC01 and GC02 in S&EK AREA.

Worked for Water Management Project at GC09, GC10, GC20 and GC22 in S&EK-II AREA.

Working for KOC Project Up gradation Of Gas & Condensate Network at East & Kuwait Area-II I.G. Petrochemicals ltd., Mumbai as Instrument Manager – (May’14 – Nov’16) Activities:

Responsible for Installation and commissioning of all type of field Instruments as per specification for New Project.

Performing loop checking, logic check as per control narrative, Interlock sequences checking, Cause & Effect check, Graphic checking.

Responsible for preparing datasheet for field instrument like – Control Valves, Transmitters, Thermocouple, RTD, Rotameter, Gauges etc.

Responsible for checking enquiry & order specifications for field instruments as well as Control Systems.

Responsible for planning, daily progress reports, Interdepartmental meeting.

Responsible for completing PMP (Plant modification proposal).

Regular schedule back-up for DCS System and PLC System and its trouble shooting.

Reviews and updates maintenance procedure for control systems and instrumentations.

Responsible for Monitor contractors and direct them to perform timely completion of work with quality.

Spares inventory Management, Material Inspection at engineering store, and development of Indigenous spares Emerson Process Management Pvt. Ltd, Mumbai as Senior Engineer (Jan’12 – Feb’14) Activities:

Responsible for the complete details engineering including the procurement activities for the complete instrumentation & control.

Preparation of Technical bid document & Project scope of work.

Responsible for JB grouping, Instrument Hook-Up drawings, Cable Inter connections and Cable Schedule.

Prepare detailed technical specifications and data sheets, requisitions for Field Instruments, and review vendor documentation, Review of P& I Diagrams and Process Flow Diagrams.

Preparation of Instrument Index, I/O List, I/O card allocation, I/O Channel allocation, Loop diagram, Bill of material (BOM) & Material requisition.

Responsible for Engineering Calculations, N/W Architecture, GA/IA for N/W Panel, Relay Cabinet, Marshalling Cabinet.

Responsible for the Control System FAT& Technical support for SAT.

Responsible for planning, progress reports, project scheduling and leading the team.

Co-ordination with Client and Vendors for document approvals.

Attending kick off meeting & site Inspection.

Major Projects:

Lanco Anuppur Thermal Power Project (2X600 MW).

Bhushan Power & steel Ltd.(1X130MW)

BCCL Power Ltd.(1X30MW)

DCB Power Ltd.(1X27MW)

Gammon India Ltd.(1X30MW)

Yokogawa India Ltd., Bangalore as Executive Engineer – (March’10 – Jan’12) Activities:

Project & System engineering and application software development for industrial projects for FF/Non- FF Configuration using YOKOGAWA DCS/ESD systems – CENTUM CS-3000, CENTUM-VP, PROSAFE RS.

DCS system Hardware & software testing.

Commissioning of Process Industries including Factory Acceptance Test (FAT) and Site Acceptance Test (SAT).

Participates in on-site engineering, start-up and application commissioning.

Exposure to Industry standard – 3rd Party interface protocol such as Modbus, Foundation Field Bus.

Preparation and review of control room layout & loop Drawings.

Design and finalization of Graphics on system according to Process and Instrumentation schemes (P&ID schemes).

Handing over of final as built after completion of the commissioning activities.

Cable scheduling of Field I/O's with DCS/SCS.

Major Projects:

ESD, DCS & FF/Non-FF Instruments Commissioning at HMEL (Punjab, India), Company: HPCL

Mittal Energy Limited.

ESD, DCS & FF/Non-FF Instruments Commissioning at Bina (M.P., India), Company: Bharat

Oman Refineries Limited.

Captive Power Plant (3*33MW) ESD & DCS Commissioning at Bina (M.P., India), Company:

Bharat Oman Refineries Limited.

UltraTech Cement Ltd., Kotputli as Project Engineer – (Jan’07 – Nov’09) Activities:

Prepare DCS Logic (FBD), SCADA, S/W Engineering of ABB DCS 800-XA System at Bangalore.

Prepared the DCS Software along with Mimic for Plant, ABB DCS System 800XA with AC800M Controller with Profibus connectivity.

I/O Allocation, modification in logic, range & engineering unit using Control Builder.

Development & modification of graphic HMI using 800XA tool.

Worked on I/O panel, GA & IGA layouts and Sub Station layouts.

DCS Panels erection, Cabling, Termination according to engineering documents.

Worked on P & I Diagrams of plant & finalized signal hook-up diagram.

Preparation of Instrumentation lists, Signal List, Drive list, Feeder List.

Deciding Cable philosophy & checking of cable schedule and cable routing drawings,

Wiring/Interconnecting diagrams, Control Panel Wiring diagrams etc.

Prepare Bill of material (BOM) for all packages as per approved drawings released by Vendors.

Installation, Mounting & Erection of all field Instruments like RTD, ZSS, Level, pressure transmitters (Profibus O/P), Radar level transmitters etc.

Professional Training

Training on DCS & ESD of Yokogawa at Bangalore (CS 3000, CENTUM VP, Prosafe RS, and Fieldbus).

Certificate training on DCS of ABB Ltd. at Bangalore. (800XA Controller).

Certificate training on Gas analyzer of ABB Ltd. at Bangalore. (AO 2000) Personal Details

Date of Birth: 25th Dec 1984

Languages Known: English, Hindi

Nationality: Indian

Marital Status: Married

Mobile Number : +91-982*******

Skype ID : adsd8u@r.postjobfree.com

Passport No : L9183327

Current Location : INDIA

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