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Design Engineer Sheet Metal

Location:
Pune, Maharashtra, India
Posted:
August 24, 2022

Contact this candidate

Resume:

Tushar H. Shinde

Product Design Engineer-NPD (*+ years of experience)

Phone: +91-820*******

Email: adsabj@r.postjobfree.com

PROFILE

Product Design Engineer with 4+ years of experience in the field of New Product Development for Control Panel and accessories used in Hazardous location with end to end product development. EDUCATION

Post Graduate Diploma in Tool Design and CAD/CAM

Indo German Tool Room, Aurangabad,

Maharashtra.

Completed, February 2018

73%

Bachelor of Engineering - Mechanical Engineering

D Y Patil College of Engineering, Akurdi

Pune University

Pune, Maharashtra.

Completed, May 2016

70.86%

Diploma

Government Polytechnic, Ratnagiri.

MSBTE

Ratnagiri, Maharashtra.

Completed, May 2013

84.48%

High School

Yashwant High School, Karad.

MSBSSE

Karad, Maharashtra.

Completed, June 2010

92.18%

WORK EXPERIENCE

Current Employer

Emerson Innovation Center-Pune, Maharashtra Product Design Engineer February 2018 – Current

Job Responsibilities:

Conceptive to design and development of Sheet Metal and Machined parts.

3D modeling & 2D drafting using Creo 3.0. (Basic knowledge of NX10, Catia V5)

Design and Development of Low Voltage sheet metal panel boards as per marketing NPD product requirement.

Complete system design/layouts design using AutoCAD to manage configuration offering.

Ownership for detail design activity which includes Component drawings, Sub assembly drawings, assembly drawings to meet customer requirement by using Creo 3.0.

Co-ordinate with Data management team, Supply management team for new part activation and BOM creation on Oracle ERP System.

Study and Interpretation of CSA, UL standards. Good Knowledge of UL 489 Standards, IEC 60529 Standards, UL50E and UL50, CSA 22.2 No-14, UL 508 Standards.

Creation concepts, design proposals, feasibility documents to finalize concept with co-ordination of engineering stakeholders using Pugh matrix.

Responsible for creating test sample specifications, build of test samples to validate as per Standard requirements.

Responsible for Assessment of test results, root cause analysis for test non conformances and deployment of corrective action plan to address non-conformance.

Supporting certification function with certification sample drawings, test plans and certification approval documents like labels, instruction manuals, application notes and test reports.

Sample building for Proto Validation and Internal Validation Testing like Temperature Rise, Ingress Protection Test, Voltage Drop test, Mechanical Endurance Test etc.

Conducting Human Centered Design Activity (HCD) in Lab for early quick design feedback.

Maintaining 5S of Lab Area and Storage Area.

Project Handled:

PlexPower Contactor and Motor Starter

Prepared Panel Configuration and offering layouts for Combination and Non-combination Starter panels.

Conducted Internal Validation Test for Panels based on CSA and UL certification standards. Plotted and analyzed results for conformance criterion as per Standard clauses.

Prepared Leveled BOM for main panel assembly and sub-assembly phantoms.

Prepared part drawings, Machining drawings, Assembly drawings.

Feasibility for Ex rated Auxiliary relays in Contactor and starter panels for Customer output Aux connections. Defined possible offerings for Aux relays based on Panel offerings and feasibility. Set respective BOM on oracle.

Designed Isolated Starter Panel offering based on marketing requirement.

Pilot Build: Prepared Panel order for Isolated Starter. Prepared Assembly Drawings and oracle Bill of Material to execute the order. Design update based on stake holder feedback during pilot build.

Prepared AutoCAD Dynamic Blocks for all Contactor and Motor Starter Panelboard assemblies and machining components.

Prepared Application Note document which will guide Application Team during Order Execution.

Assembly Instruction Manual for Panelboard.

Inter-lockable External F-frame Actuator (Design Patent)

Prepared Engineering Requirement document and Requirement checklist.

Generated multiple concepts to meet Engineering requirements and Prepared CAD models.

Prepared Concept selection matrix to rate the ideas and select best design.

Designed the Interlock able External Actuator considering DFM, DFA, Hand calculations, feasibility for existing panel offerings.

Performed tolerance stack up analysis to define maximum and minimum plunger engagement and disengagement to ensure functioning of locking feature.

Prepared manufacturing drawings for Proto validation.

Conducted proto validation of design and finalize the design based on proto validation results.

Prepared reliability test plan for Mechanical Endurance Test and defined Product life based on Reliability test results.

Prepared Assembly Instruction document for design.

Prepared Production part and assembly drawings and released through ARAS system.

Joined PlexPower Panelboards

Define the scope of project to include all possible Enclosure Sizes as per Product Catalogue for Top-Bottom Joining and Side by Side Joining.

Designed Joining Plate and joining kits for Enclosure Joining suitable for Top-Bottom Joining and Side by Side Joining.

Conducted Ingress Protection Testing as per IEC 60529 Standards to Validate Joining kits.

Prepared Assembly Instruction and installation Guideline document.

Prepared Assembly drawing, Machining drawings and Oracle BOM. Engineering Documentation Handled

Product Requirement Document Competitor Analysis

Engineering BOM Concept Comparison Chart/Merit Pugh matrix

DFMEA

ECO

Work break down structure (WBS)

Assembly Instruction Manual

SKILLS

New Product

Development

Sheet Metal Part Design Creo 3.0

Prototype Development &

Validation Testing

DFM DFA AutoCAD Cross-functional interactions

Certification Standard

Interpretation

Engineering basic

calculation

Oracle Data

Management

Engineering Drawing

Package

PERSONAL DETAILS

Full Name:

Birthday:

Gender:

Marital Status:

Nationality:

Languages:

Address:

Tushar H Shinde

June 16, 1995

Male

Married

Indian

English, Hindi, Marathi

SNO 74/2/20 Ashtavinayak colony Nadhe path Kalewadi Pune 411017. Declaration

I, Tushar H. Shinde, hereby declare that the information contained herein is true and correct to the best of my knowledge and belief.

Tushar H. Shinde Pune, Maharashtra



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