Deputy Manager Maintenance

Result-driven professional, targeting assignments in Maintenance, Operation & Automation field PROFILESUMMARY

Achievement-driven professional with an experience of over 13 years in Maintenance, Operations in PTCED, liquid painting, Powder coating process in Automobile industry & Construction equipment manufacturing Industry

Basic programming and troubleshooting in S7 300, Commissioning and troubleshooting of Siemens Drives, Mitsubishi Drives, Amtech Drives, Kuka Robots (maintenance, teaching and operation), Soft Starter, Siemens Pico system, PID controller, Electrostatic Gun.

On job experience of New chemical charged at PT line and New paint charged of ED bath.

Operating & maintenance knowledge of utility system like Voltas, Bluestar Chiller Unit, WTP (DM & RO), Cooling tower, HWG.

Resourceful knowledge in DISA Shot Blasting machine, Maxon, Oilon and Baltur burner & Baking oven, ASU unit, PMR, ATH, EOT cranes, Transporter, Grease gun & Electrical switch gear devices.

Working & maintenance knowledge of various types of Conveyors (Slat, Roller, I-beam).

Excellent communication & interpersonal skills with strong analytical, problem-solving and organizational capabilities

Process knowledge of PT, ED, Powder coating & liquid painting line, Knowledge of PT-ED, Powder & liquid painting defects and their root causes, Knowledge of UF membrane & Anolyte system.

Excellent Documentation Skills in MS Office and Actively involved in various audits like IATF, TPM, WCQ, OHSAS etc.

A very quick learner for new systems and technologies. Innovative outlook

Efficient Manpower Management skills. Ability to build and lead a team

Trained in ESMS, LOTO.

MTTR, MTBF & OEE maintaining to achieve the target of KPI.

Excellent service and commissioning knowledge of Industrial UPS & Battery System.

Rich maintenance knowledge of bottling industry and machineries like Case packer, bottle washer, Marking machines etc. RGB & PET line maintenance knowledge

RANA DUTTA GUPTA

25 Chandralok society, Mehsana- 384212

Contact: +918********* / +919*********

E-Mail: ads66y@r.postjobfree.com/

ads66y@r.postjobfree.com LinkedIn id:

www.linkedin.com/in/rana-dutta-gupta-556aa06b

2008

Passed Diploma in

Instrumentation

Technology from A.P.C.

Roy Polytechnic with

72.8% from WBSCTE

2005

Passed 12th from

WBCHSE with 60.4%

CORE COMPETENCIES

Implementation of cost

saving ideas

FMEA analysis

Shop floor TPM

Spare management

Team handling

PM/ TBM/ CBM plan

execution

Customer

Relationship

Management

Project management

KPI analysis

Reporting &

Documentation

ACADEMIC DETAILS

2003

Passed 10th from WBSCTE

with 79.5%

Steel Strips Wheel Limited as Deputy Manager Sep’22 – Till Date Key responsibilities:

Responsible for maintaining overall paint shop maintenance.

Spare management & planning for entire paint shop

Implementation of Kaizens

Why-Why analysis for all major breakdowns

Maintaining the TPM activity, breakdown analysis, problem-solving tools/reports, Poka-Yoke, root cause analysis.

Planning, scheduling, governing periodical maintenances (Breakdown, Preventive, Predictive & Time- Bound Maintenance) of all equipment’s.

Coordinating new paint shop project activities & testing of all critical equipment.

Implementing corrective actions and working on improvements to eliminate recurrence of breakdowns Leadec India Pvt. Ltd as an Asst. Manager Apr’19 – August ‘22 Key responsibilities:

Responsible for maintaining the KPI by improving the reducing the cost, improving the MTTR, MTBF &OEE.

Ensuring the availability of spares as per the requirement and managing procurement.

Development of innovative and cost-effective methods to attend PM/BD.

Lead the Liquid paint shop, Powder coating shop team to maintain the output as required by the client. FMEA for all major breakdowns.

Maintaining the TPM activity, breakdown analysis, problem-solving tools/reports, Poka-Yoke, root cause analysis.

SAP entry of daily breakdowns & PM.

Planning, scheduling, governing periodical maintenances (Breakdown, Preventive, Predictive & Time- Bound Maintenance) of all equipment’s.

Implementing corrective actions and working on improvements to eliminate recurrence of breakdowns

Preparation of MRM report and presenting.

Lead the CED paint shop team to maintain the output as required by the client. RCA of PT & ED defects and counter measure.

Confirming complete in-process quality control, reviewing reports and conducting regular inspection in the plant, thereby ensuring quality product delivery

Coordinating project activities & testing of all critical equipment & utilities

Managing all types of utility equipment like Chillers, Cooling tower, WTP, Hot water generator etc.

Preparation of site MIS report and submit to client. Tata Motors Ltd, Jamshedpur as an Executive(Electrical Maintenance) March’11-April’19 Key responsibilities:

Executing key steps to reduce the MTTR and undertaking projects to reduce cost of maintenance

Working in all types of machinery in paint shop.

Troubleshooting, & conducting Root Cause Analysis (RCA), implementing corrective actions and working on improvements to improve MTBF

Active member in all types of plant level audits program.

Planning, scheduling, governing periodical maintenances (Breakdown, Preventive, Predictive & Time- Based Maintenance) of all equipment & utilities

Coordinating project activities & testing of all critical equipment & utilities.

Maintain entire line automation system like PLC & Robotics. Diamond Beverages Pvt. Ltd. (Authorize partner of Coca-Cola)- Sep’10-March’11 as a Jr. Instrumentation Engineer in Maintenance Department

Advanced Systek Pvt. Ltd.- Jul’09-Aug’10 as a Service Engineer in Terminal Automation System. Hi-Rel Power Electronics Pvt. Ltd. - Nov’08-Jul’09 as a Service Engineer in Industrial UPS division Organizational Experiences

Highlights:

Selected as an active member of Divisional Energy Saving Team and won 1st prize for four consecutive years for delivering Electrical savings including installation of Drives, LED implementable and anode cell selection process for CED coating in Tata Motors ltd.

Reduced the divisional VCC by utilizing VFD installation and voltage profile technique for CED process

Received 1st prize in Quality Up Cost Down project in 2015-2016 at Tata motors ltd.

Trained in Electrical Safety Management System, Electrical Lock Out Tag Out

Successful in reducing MTTR by 10% through effective roll-out of Proper investigation through PSR, Why Why analysis, Preventive and Predictive maintenance, JH and KAIZENs initiatives. Significant Projects:

New chemical Of Nihon Parkerz charged at PT line, Lead the team and support Nihon Parkerz to execute the whole activity smoothly on August 2019 at Client site Aurangabad.

Paint conversion from Acrylic to Epoxy, Lead the team and support KNPL to execute the entire process smoothly on September 2019 at Client site Aurangabad.

Erection & commission of DM & RO plant at Client site Aurangabad.

Modification of Hot water line to achieve the require temperature in first stage at Client site Aurangabad.

Oil separator unit modifications to reduce the chemical loss at Client site Aurangabad.

Parallel DCL installation for Sparkline crane to reduce the MTTR at TML Jamshedpur Paintshop.

Anode cell selection process according to length of Long member for power saving at TMLJamshedpur Paint shop.

Robot SMC module replaced by Siemens PLC module to improve MTBF at TMLJamshedpur.

Anode cell online current monitoring energy meter installation for safety at TML Jamshedpur.

6 no’s of VFD installed in place of star-delta for energy saving at TML Jamshedpur.

Minimum Current interlock for wagon movement in CED for maintaining the Quality of job at TML Jamshedpur.

Installing of Pico system in pick and carry in place of relay logic for auto and smooth operation at TML Jamshedpur.

Logic made for key tank very low-level alarm and circulation motor stop to safe the motor for dry run at TML Jamshedpur.

Team member of the project of Siemens Rectifier installation parallel with ADOR rectifier to reduce MTBF at TML Jamshedpur.

Objective:

I don’t want to limit myself only as an employee of an organization, but be a contributor, able to lead the organization towards success, effectively managing the human asset/capital of the company, being a key- decision maker in the organization and also undergoing through the constant process of learning, improving, sharpening my skills with the intent of becoming a much more effective and efficient person. Date of Birth: 20th February 1987

Languages Known: English, Hindi & Bengali

Permanent Address: Radha Krishna Apartment, Khardaha, Kalyan Nagar, Kolkata PIN: 700112, West Bengal

Notice Period: 90 days (Negotiable)

Marital Status: Married

Contact this candidate