Kirk Hornback
**** ** **** ****** **** Tx, *****
Ph: 806-***-****
Email: Kirk.Hornback@************@*****.***.***
PROFESSIONAL SUMMARY:
**** ** *** **** ** Plant Supervisor Ramsey Gas Plant WesternMidstream
2017 to 2018 Anadarko Sr Staff Analysis, Ramsay Gas Plant,
2016 to 2017 Wood Group Staff Analysis Ramsay Gas Plant
Ramsey Gas Plant design 900 mmscf/d, peak 993 mm,
NGL prod 122,000 bbls/d, 825 mmscf/d residue,
High Press Stab 18,000 bbls, 5,500 bbls condensate, 16,000 bbls/d Dec1 NGL
Supervised approx 30 employees, 20 operators, 8 maintenance,
Runtime 98-99 %
Insure compliance with OSHA core guidelines
Implemented alternative 7 to 7 work schedule
Developed temp online 2 bed mole sieve operation
Installed plant methanol distribution system
Installed plant Propane transfer system
Improved current Process control system
Developed Process equipment status HMI screen
Multiple BAHX change outs
Helped with implantation of Residue Comp monitoring system Monico. for improved runtime, shorter troubleshooting and lower repair coat.
Involved in all Ramsey Plant Systems PHA revalidations
Currently, roles include process optimization,
Troubleshooting plant, day to day operations
Helped in Restart of Ram III, Ram II (modified)
New Startup of Ram IV, V, VI Inlet Slugcatcher, HP Stabilizer
Participating in PHA's for New Mentone Plant (start up 2018)
2012 to 2016 PSM Coordinator.
Roles included maintaining compliance with OSHA 1910.
Skills included writing operating procedures.
Developed training info for operators.
Developed process tech info.
Writing Admin procedures.
Provide MOC reviews.
Provided training for operators.
Review P&ID's, PSI. P&ID walk downs.
Participated in PHA's, Incident Investigations,
PSM compliance audits.
Record keeping and tracking of PSM information and recommendations.
Organizational I was required to work Operations, Maintenance, I/E, Engineering,
Outside contractors and Management.
Achievements include writing three administrative procedures for PSM audit
compliance.
Went through 2 Safety and PSM audits with good results.
Maintained a personal safe year.
1998-2012 Process Specialist.
Roles included over see daily operations of the plant, while working closely with
operations and maintenance, I/E and Engineering.
We monitored daily, throughput, production, efficiency, chemical usage and uptime, power consumption.
Skills included the understand of the process chemistry, reliable of rotating
equipment, design capacity, power cost, water chemistry, membrane performance, heat generation.
Use of spreadsheet to calculation compressor capacity.
Troubleshoot any problem area and schedule any outages that were required.
Developed spreadsheet to monitor compressor performance.
Engineered Membrane and Cooling Tower system for mallet 2.
Organizational I was required to organize any work with Operations, Maintenance, I/E, Engineering, Outside contractors on a daily bases for any work was being performed.
Achievements Directly involved with design, installation and successful startup of
95mmscf/d Mallet 3 $200mm Plant
Designed and installed a 100mmscf/d Membrane system, $10mm (mallet 2),
Designed and installed Cooling Tower system $3.5mm.
Improved process cascade control for Selexol, MDEA system.
Maintained a personal safe year.
1992 to 1998 PSM Coordinator.
Roles included were development of Amoco Prod Company PSM compliance
guidelines.
Rollout of the PSM standard to all Employees.
Maintaining compliance with OSHA 1910.
Skills included writing operating procedures.
Developed training info for operators.
Developed process tech info. Writing Admin procedures. Provided training for
operators. Review P&ID's, PSI. P&ID walk downs.
Participated in PHA's, Incident
Investigations, PSM compliance audits.
Record keeping and tracking of PSM
information and recommendations.
Organizational I was required to work Operations, Maintenance, I/E, Engineering,
Outside contractors and Management.
Achievements successful implementation of the New OSHA 1910 PSM guideline.
Maintained a personal safe year.
1987 to 1998 Shift Supervisor
Roles included overseeing shift operations. Work with operations and maintenance on daily work issues.
Maintain chemicals. Maintain specifications on each process.
Troubleshoot problems.
Skill included understanding process chemistry, Compressor capacity, Fractionation, membranes, heat generation.
Organizational I was required to work Operations, Maintenance, I/E, Outside
contractors.
Achievements helped with successful startup of the Selexol train 1 and parts of
Mallet 2.
Maintained a personal safe year.
1987 to 1977 Operator
Roles included doing general read up, making rounds, checking product inventory.
Skills included running some chemistry tests, minor troubleshooting, minor
maintenance
Organizational I worked with shift supervisor on any required work to be done. Minor involvement with maintenance.
Communicate with shift relief,
Achievements helped with successful startup of SGP Cryogenic plant. Successful startup of the 100mmscf/d Mallet 1 plant $75mm.
Maintained a personal safe year.
SKILLS:
Skills included understanding of
Amines, MEA,DEA,MDEA chemistry,
reactions and absorption
Process Simulation
Ariel Compressor program.
Selexol chemistry and adsorption.
Membrane permeability, selective, capacity.
Dehydration with Mole Sieve, Silica Gel, TEG.
Fractionation
Compressor performance,capacity, design, HP
Pump capacity, performance
Electrical power consumption
How to read P&ID's, datasheets
Use of spreadsheet for calculations
Writing of procedures
Communicate info for training
Heat generation, heat capacity
Water treatment
EXPERIENCE:
Operated the following
MDEA, DEA, Selexol
Mole Sieve, TEG
Membrane
Large, small compressors
Fired Heaters
Large, small pumps
Screw compressors
Fractionation
Filter separation
Associated Equipment/Processes
Vessels
Cryogenic DeMethanizer
Lean Oil Abs/Still
DeEthanizer
DePropanizer
Debutanizer
Stabilizer
Ryan Holmes
NGL Fractionators
Packed Columns
Trayed Columns
1 Pass Columns
2 Pass Columns
4 Pass Columns
Processes
Cryogenic DeC1
Membrane (Hollow Fiber)
Selexol System
MDEA System
DEA System
MEA System
Sulfrox
Claus Sulfur Plant
Liquid/Liquid Treating
Solid Bed Caustic
Rotating Equipment
Large Frame recip comp 8000 hp
Small Frame recip comp 200 hp
Centrifugal comp 10000 hp
Gas Driven Engines Comp Cat 3516,3612 approx 75,000 hp
Flood Screw comp
Dry Screw comp
Vane comp
Gas Turbine combine cycle 20MW
Large Centrifugal pump 2000 gpm, 800hp
Small Centrifugal pumps
Multistage Pumps
HP pumps (Redi)
PD pumps
Liquid CO2
Liquid E/P
Density Phase CO2
Dehydration
Mole Sieve
Silica Gel Sorbead
TEG System
Exchangers
BAXH
Fired Heaters
Steam Boilers
Large shell/tube exch
Fin Fan coolers
Thermosyphon reboilers
Kettle Reboiler
Side mounted reboilers
Separation Equipment
Coalescing Filters
Particle Filters
Mist Pads
Vane Pack
Separators
Separators with integral scrubbers
Scrubbers
Slug Catchers
Water Treatment
Cooling Tower
RO Water treatment
General
Lean Burn Flare
H2S from 1% to 25%
CO2 5% to 93%
1.0 gpm gas
15 gpm gas
Chemical cleaning
EDUCATION:
High School Diploma Hobbs High School 1975
Some Engineering Texas Tech University 1979+