Industrial Training Process Engineer
Resume:
Mr. AJAY KASHYAP
Process Engineer in
R&D & PE department
(Mechanical engineering)
TGMIN (Toyoda Gosei Minda India pvt ltd )
Contact No.: +860******* E-Mail: **************@*****.*** https://www.linkedin.com/in/ajay-kashyap-410a15110 To secure a responsible and challenging Position with an organization that offers excellent opportunities for professional advancement.
Profile Snapshot
Resource planning and execution, Project management, Supplier follow ups, Equipment development.
Design & development of Tools, Jig / fixtures, SPM and setup installation / Fixture validation.
Customer complaint, Audit & delight on time closer, MIS report (daily, weekly, monthly project).
Process improvement, troubleshooting, RCA, FPY&RTY calculations on DMAIC concept.
Work study, Line balancing, Capability study, waste reduction, improvements.
Layout planning & designing, space reduction / Working on Auto cad and solid works.
Proficient documentation Knowledge of PFD, FMEA and control plan, DMAIC, IATF, APQP, PPAP, SPC, MSA, 7QC tool, 8D tools, KAIZEN, Poke yoke.
EMPLOYMENT Details.
1.). Toyoda Gosei Minda India pvt ltd. Mehsana GJ. May 2021 to till date 2.). TDK (Navitasys India Pvt. Ltd.). Bawal H.R. Nov 2019 to Apr 2021 3.). Asahi India glass ltd Bawal Haryana. Sep 2014 to Nov 2019 Current CTC 5.4Lac/annual
Expectation CTC 6.75Lac/annual
Current Company-
Toyoda Gosei is a leading global manufacturer of rubber and plastic automotive components, safety systems and LEDs. With a network of 64 group companies in 17 countries and regions, the Group brings its extensive range of products to customers all over the world.we provide world class safety air bags, stearing wheels, passenger air bags.
"Responsibilities: -
Handling department activity management meeting, OBEYA. Plan vs actual, morning meeting representative.
Responsible for new project planning and execution as per APQP process Design & development.
Responsible for SAP activity BOM creation production version, routing, PR & PO, machine trial and commissioning of new machine and handover to production.
Responsible for new equipment development as per master development APQP plan.
Budget planning,Capex prepration, capacity calculation, equipment selection basis on capacity inhence project.
Responsible for on time project implementation with supplier follow up and management cordianation.
Responsible for machine breakdown reduction, process failure analysis and prepare counter measure sheet and implementation of problems counter measure and preventive action.
Responsible for customer complaint, Customer delight and customer audit.
Documents updating with revision history like WI, PFD, PFMEA, Machine by-off, Control Plan, sample panel, operating procedure.
Achievements:
Successfully executed project of PU moulding and Die casting project at Gujarat plant.
Successfully reduced 02 manpower by converting Driver air folding machine manual to automatic by new design.
.EMPLOYMENT SKETCH: -
TDK India pvt Ltd as a Process engineer
TDK" is an initialism of the original Japanese name of the company: Tokyo Denki kagaku kogyo K.K.
(Tokyo electric chemical industry co., Ltd.). The company is listed on the Tokyo stock exchange and is a constituent of the Nikkei 255 and TOPIX Indies. Products of TDK group- Lithium Polymer Batteries, Power Bank & SMT, PCM). Also manufacturing electrical vehicle batteries.
Responsible for new line changeover, new model development, machine trial and commissioning of new machine and handover to production.
Responsible for new machine debugging, machine by-off, process requalification, Process capability, Tolerance analysis study of new machine.
Responsible for machine breakdown reduction, process failure analysis and prepare counter measure sheet and implementation of problems counter measure and preventive action.
Responsible for tooling activity fixture Design, development & validation as per plan, Jig
/ fixtures, SPM and setup installation / layout modification.
Handling customer complaint, Customer delight and customer audit.
Responsible for all type MIS report & presentation (daily, weekly, monthly project).
Responsible for supplier follow up of new project resource and new setup arrangement.
Responsible for Design tolerance study, Line balancing, Capability study, waste reduction,
Responsible for daily FPY and RTY calculation on the basis of six Sigma tools. Problem solving through different tools using i.e., 8D & 5W&1H, RCA, process mapping,
Responsible for daily redbin scrap analysis on the basis of 4M concepts.
MeDocuments updating with revision history like WI, PFD, PFMEA, Machine by-off, Control Plan, sample panel, operating procedure.
Responsible for closer of observation and gap point during process & Customer audits and on time closer.
Prepare one-point lesson & quality alert, & Process Mapping.
Asahi India glass Ltd as a Jr. Engineer.
1.) AIS the largest manufacturing Automotive Safety glass company in India. Ais annually turnover around 3000cr. It commands over 76% share in Indian Automotive glass market. It was establish in 1984.Customer of Company is Maruti Suzuki India Ltd., Honda Cars India Ltd., Toyota, Mahindra & Mahindra, Tata Motors, Volvo, Eicher, Ford, Hyundai, Fiat, Swaraj Mazda Ashok Leyland etc.
Responsibilities:
Machine installation, model development, test and trial and commissioning of new machine.
Facility procurement planning & execute as per schedule.
Supplier development, Tool trial in-house & supplier end and supplier follow up.
Cutting tool, Jig / fixture, SPM development and trial.
Internal improvement related to tools, jig / fixtures, SPM.
Work study, Time study, Line balancing.
Process layout planning and execution.
Waste reduction, process improvements.
Setup Installation, Process qualification, process trial and process capability study.
Make Process design sheet, PSS, PFD, FMEA, SPC, control plan
Make document for new part / PPAP as per APQP.
Satisfy IATF requirement, audit preparation.
Achievements:
Successfully installed and commissioning AIS Gujrat plant.
Cutting tools localization (For YHB, YCA and YBA).
Scrap reduction in weather strip part (Internal improvement projects).
Reduce Shop floor area by re-layout.
03 Time Best kaizen winner for Cost, Productivity, Space reduction and safety.
Project Completed: -
1.) Machine installation and commission(AIS Gujarat plant) 2.) Auto CNC machine installation completed (AIS Roorkee plant)
Academic Credentials
Successfully completed regular course of “3 Years Diploma in Mechanical Engineering from Dr R P Polytechnic Saharanpur (BTEUP) with 74% in 2014.
Passed 12 Th with 72.66% under U.P. Board in 2011.
Passed 10Th with 74.0% under U.P. Board in 2009. Industrial Training & certification
Certified six sigma yellow belt & green belt.
Certified full training of basic & Mini MOST for time study technique.
Project management training #PMP.
Certified Advance excel training course.
Certificate in Fire Safety training.
03 days training of electro pneumatic SMC(Gurgaon)
5 days training of MSA & SPC.
2 Days training of ISO & IATF.
Training on PPAP, PFD, FMEA, 5S.
Strengths
Self-confident, positive attitude
Team Player
Quick Learner
Logical thinking approach and Learning attitude.
Also have Exposure in quality Control.
IT’S Skills
Advance MS Excel, Microsoft Power point, Microsoft Word, AutoCAD, SAP. Oracle, Solid works2017, Graphical analysis in Minitab,
Personal Dossier
Date of Birth: 10th May,1993
Languages Known: English, Hindi
Marital Status: Married
Permanent Address: Vill-Rangail, Po- Khajooriakbarpur, Distt- Saharanpur
(UP) Pin No: 247769
Notice Period : 30 Days.
Declaration
I hereby declared that the above information is correct and best to knowledge. Place: - Ahmedabad (Signature)
Date: - 30-03-2022
Mr. Ajay Kumar
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