K.Sathish

No.***/*, Giri Bhavan

Kurunji Managar, Near Cheran Managar

Vilankuruchi Post

Coimbatore - 35

737-***-****/934-***-****

mailto: adrz9c@r.postjobfree.com

OBJECTIVE

Seeking a challenging career where my academic excellence will add value towards organizational and personal growth

CORE EXPERTISE

CMM Programming, Lead Auditor, Quality and Environmental Management System,Injection Moulding,14 +Years Experience in QMS, EMS, Calibration, Auditing, Sheet metal, CMM, CNC Machining

EDUCATIONAL QUALIFICATION

Diploma in Mechanical Engineering (1994) MUTHIAH POLYTECHNIC

Elective: Automobile Technology Chidambaram

http://muthiahpolytechniccollege.com

COMPUTER KNOWLEDGE

Microsoft Office, Basic knowledge of Networking

A Course on Programming for Java, EJB, Java Beans, Advanced Java conducted by M/s Soffia Infology Pvt Ltd, Adyar (A Division of Soffia Software Ltd.)

CNC PROGRAMMING

Undergone a Professional short term certificate course at Au-Frg Institute for CAD/ CAM -MIT in Modeling and CNC Programming conducted by ANNA University and SA International Ltd, from 04/08/1997 to 16/08/1997 using “Ideas” Software .

EXPERIENCE

Mar 22 Onwards RightBrain India Chennai

Auditing Clients based on Automotive Standard Checklists

Customer Complaints monitoring and feedback

Auditing based on CQI Checklists and reporting

Regular visits to the supplier and feedback

Training on 8D Problem solving tools

June ’21 ~ Mar 22 A Bond Strands Private Limited Perungudi, Chennai

(Manufacturer of Switching Equipment’s, Power and Control cable accessories)

Management Representative

Maintaining Documents for ISO 9001:2015 Standard

Preparation of Audit Schedule and Execution

Preparation of Management Review Meeting and Records.

Co-ordinating with Certification agencies

Preparation of Monthly Performance Reports

Successful Completion of Certification Audit by Tuv Sud for ISO 9001:2015

Aug’ 18 ~ Aug’ 19 M&R Manufacturing Sdn Bhd, Muar, Malaysia

(Machining Components to Cohu, Flextronics, Brooks, ASM )

First Article Inspection Reports for Components

Customer Complaints Handling and Corrective Actions.

Inspection Components in CMM (Brown & Sharpe) PCDMIS and 2D Instruments.

Handling Height Gauges, Pin Gauges, Gauge Blocks, Thread Gauges, Roughness Tester

Follow Up with Suppliers for Certificates

Follow up with other Dept’s for Certificates and Drawings.

May`17 ~ May`18 Richsun Precision Engg Sdn Bhd Johor, Malaysia

(Machining Components to Frencken Group, Singapore )

Programming Machined Components in Mitutoya CMM & Brown Sharpe (PCDMIS)

First Article Inspection of New Components

Inspection of Components in Profile Projector (Mitutoyo)

Report for First Article Components and submission to Customers

3 Hourly Inspection of Critical Components and Monitoring the same

Customer Complaints Handling and Corrective action Submission

Sep’ 15 ~ Dec’ 17 SS Manufacturing India Pvt Ltd, Oragadam

(Manufacturer’s of Seat Belts for Hyundai,Renault-Nissan, Ashok Leyland)

Asst.Manager (Quality)

Handling Customer Complaints and Corrective Actions

Manpower Planning and Monitoring

Conducting QRIC Meeting (Improvements)

Supplier Monitoring and Feedback for Complaints

Handling Customer Audits and Surveillance Audits

Rejection and Scrap Monitoring

New Instruments and Test Equipments Procurement

June 2010 – Oct 2015 The Southern Pressure Castings Ekkaduthangal,Chennai

Asst Manager (Quality)

Customer Complaint Receiving and Corrective action.

In-house Rejection Analysis and Corrective action.

Daily Rejection and Rework Monitoring.

Planning for Process Audits and conducting the same.

Procurement of New gauges and Instruments as required.

Training Employees on Quality Control tools.

Manpower Planning for Line Inspection and Final Inspection.

Supplier Rejection Monitoring and Corrective action.

Oct 2009 – June 2010 Beyonics Precision Machining Ltd Johor Bahru, Malaysia.

http://www.beyonics.com

Engineering Assistant

Responsible for In-Process Inspection.

Coordinate with Production and Engineering team to follow various stages of new part implementation.

Programming in CMM for Fixtures and Components (PCDMIS – Brown & Sharpe)

Monitoring CMM Maintenance and Fixture Maintenance.

Maintenance of CMM (23 CMM) and Procurement of Spares and calibration as per Schedule.

Submitting Fixtures, Gauges, Instruments for Calibration as per Schedule.

Process control using statistical process control (SPC).

Implementation of Engg. changes as per customer requirements

Prepare & Monitor GR&R for inspectors & instruments.

Preparation of Various Customer Reports, Correlation Reports, CA Reports, Etc.

Sep 2006 – Oct 2009 Omnex India Pvt Ltd Thoraipakkam, Chennai

http://www.omnex.com

Associate Consultant – Management Systems

Preparation of additional materials for ISO 9000,TS 16949,ISO 14000, OHSAS 18000

Coordinating for documentation for Clients on ISO 9000, TS 16949, ISO 14000 etc.

Preparation for Audits for call centers and generating and consolidating reports

Auditing Airtel Call Centers and Airtel Circle Offices and generation of Reports.

Preparation of Gantt charts for Clients and updating as and when required.

Coordinating with clients on day to day basis as per the schedule

Preparation of materials for TPM Concepts.

Training for fresh graduates on Standards and core tools

Mar 2006 – Aug 2006 Guppy Plastic Industries SDN.BHD. Penang, Malaysia

(Manufacturer’s of Moulding Parts for Flextronics,Simens VDO,)

Engineer(Metrology)

Measurement of components using Mahr CMM

Programming in CMM for Component Critical Dimensions

Measurement of Jigs

Participate in the Morning meeting and reporting the Outstanding Jobs

Preparation of Work Instruction

Calibration of Instruments

MSA study for Instruments

Procurement of New Instruments

Significant achievements:

· Programming the CMM (Automation) for standard parts.

· Planning for New Instrument and Procurement of the same.

· Procurement, Installation and Execution of Melt Flow Indexer

April 2004 – Mar 2006 Sharda Motor Industries Ltd (Irungattukottai)

(Exhaust Systems Division)

(www.shardamotor.com)

Engineer(QA)

Measurements of Components, Checkers in CMM

Warranty Analysis

Delivery date wise, Month wise, Year wise

Trend charts for Yearwise, Monthwise,

Countermeasures for warranty claims

Reclamation of warranty claims

Updation of PFMEA, PFC, Control Plan

Yearly review of PFMEA, PFC, Control Plan

Rating of RPN using pareto to identify Significant Failure modes.

Regular updating of control plan due to process change

Modifying the PFMEA, Control Plan,& PFC based on customer requirements

Updation of Quality manual, Procedures, Formats

Yearly review of Quality manual, Procedures

Modification based on Audit observations, Process change, organizational change

Customer Complaints

Liaison with customers for complaints thro VQMS, VAATZ

Significant achievements:

Conversion of manual CMM to Motorized CNC CMM

Commissioning & Installation of FIE hardness tester and UTM

Successful completion of surveillance audit by M/s UL India Pvt Ltd

As a team, Tier 2 Suppliers are developed for “ACHIEVE 100PPM “ as required by M/s Hyundai.

“ACHIEVE 100PPM” manual is been developed and distributed to suppliers.

Presentation on Quality Improvement, Process Improvement are prepared and presented in Vendor Quality Forum.

ISO 9000, ISO/TS 16949, ISO 14001:2004, OHSAS 18001 TRAINING

Under gone Internal Quality Auditor Training for ISO/TS 16949:2002 conducted by Mr.Kothandaraman Former General Manager of Silicon Valley,Guduvanchery, Chennai

Under gone Training for APQP,PPAP,FMEA,MSA Conducted by Mr.Kothandaraman Former General Manager of Silicon Valley,Guduvanchery, Chennai

Under gone Training for ISO 14001:2004, OHSAS 18001 TRAINING Conducted by Mr.Kothandaraman Former General Manager of Silicon Valley,Guduvanchery, Chennai

Under gone Internal Training for Basic Fire Safety and Emergency Preparedness conducted by M/s Usha Fire safety Equipments Pvt Ltd.

Sep 1997 – June 2002 ALTEK LAMMERTZ NEEDLES LIMITED (An ISO 9002 Company)

Kelambakkam

Technical Assistant (QA)

Implementing ISO9002 Procedures.

Providing Instruments for Calibration

Calibration of Temperature indicators

Calibration of Micrometers, Vernier Calipers,Dial gauges

Maintaining Competitors Needles Report and Customer Complaint Report etc.

Investigation of customer complaints

Feedback and corrective action to customer

Preparation of Needle Parameter sheet & Operation Parameter sheet.

Maintaining Quality records.

Auditing Various Departments.

Preparing quality circle reports & their progress

Significant achievements:

Successful completion of certification audit by M/s TUV India Pvt Ltd

Implementation of ISO 9001 from the preliminary stage

Successful completion of surveillance audit by M/s TUV India Pvt Ltd

Successful completion of audit by M/s SATRA, UK, for product certification

Creation of Web site for ALTEK & development

Display of Yield graphs for employees to know the trend of Process

As a team we made BIS Standard for Industrial Sewing needles

ISO 9000 & Calibration TRAINING

Under gone Internal Quality Audit Training at Anna University Conducted by TQMI International Pvt.Ltd

Under gone ISO 9000:2000 Revision and Transition Auditor Training Course Conducted by TQMI International Pvt.Ltd

Under gone Calibration& Principles For ISO 9000 Requirements Training conducted by ELECTRONICS & TEST DEVELOPMENT CENTER THIRUVANMIUR, CHENNAI.

Aug 96 – Feb 97 SUNDARAM CLAYTON LIMITED Padi, Chennai

(A TVS Group Company)

Temporary Technician Trainee

Patrol Inspection of machine shop, assembly line.

Maintaining First off and Tool change records

Raising scrap notes.

Providing gauges for calibration

SPC Operation

PDI of Assemblies

Inspection of bought out components.

PERSONAL DETAILS

Name K.Sathish

Age & Date of Birth 48 years, 11th SEPTEMBER 1973

Father’s Name K.Kandasamy

Permanent Address LIG 27, Annanagar,Cuddalore-607001

Marital status Single

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