Engineering Assistant Associate Consultant
Resume:
K.Sathish
Kurunji Managar, Near Cheran Managar
Vilankuruchi Post
Coimbatore - 35
mailto: *******@*****.***
OBJECTIVE
Seeking a challenging career where my academic excellence will add value towards organizational and personal growth
CORE EXPERTISE
CMM Programming, Lead Auditor, Quality and Environmental Management System,Injection Moulding,14 +Years Experience in QMS, EMS, Calibration, Auditing, Sheet metal, CMM, CNC Machining
EDUCATIONAL QUALIFICATION
Diploma in Mechanical Engineering (1994) MUTHIAH POLYTECHNIC
Elective: Automobile Technology Chidambaram
http://muthiahpolytechniccollege.com
COMPUTER KNOWLEDGE
Microsoft Office, Basic knowledge of Networking
A Course on Programming for Java, EJB, Java Beans, Advanced Java conducted by M/s Soffia Infology Pvt Ltd, Adyar (A Division of Soffia Software Ltd.)
CNC PROGRAMMING
Undergone a Professional short term certificate course at Au-Frg Institute for CAD/ CAM -MIT in Modeling and CNC Programming conducted by ANNA University and SA International Ltd, from 04/08/1997 to 16/08/1997 using “Ideas” Software .
EXPERIENCE
Mar 22 Onwards RightBrain India Chennai
Auditing Clients based on Automotive Standard Checklists
Customer Complaints monitoring and feedback
Auditing based on CQI Checklists and reporting
Regular visits to the supplier and feedback
Training on 8D Problem solving tools
June ’21 ~ Mar 22 A Bond Strands Private Limited Perungudi, Chennai
(Manufacturer of Switching Equipment’s, Power and Control cable accessories)
Management Representative
Maintaining Documents for ISO 9001:2015 Standard
Preparation of Audit Schedule and Execution
Preparation of Management Review Meeting and Records.
Co-ordinating with Certification agencies
Preparation of Monthly Performance Reports
Successful Completion of Certification Audit by Tuv Sud for ISO 9001:2015
Aug’ 18 ~ Aug’ 19 M&R Manufacturing Sdn Bhd, Muar, Malaysia
(Machining Components to Cohu, Flextronics, Brooks, ASM )
First Article Inspection Reports for Components
Customer Complaints Handling and Corrective Actions.
Inspection Components in CMM (Brown & Sharpe) PCDMIS and 2D Instruments.
Handling Height Gauges, Pin Gauges, Gauge Blocks, Thread Gauges, Roughness Tester
Follow Up with Suppliers for Certificates
Follow up with other Dept’s for Certificates and Drawings.
May`17 ~ May`18 Richsun Precision Engg Sdn Bhd Johor, Malaysia
(Machining Components to Frencken Group, Singapore )
Programming Machined Components in Mitutoya CMM & Brown Sharpe (PCDMIS)
First Article Inspection of New Components
Inspection of Components in Profile Projector (Mitutoyo)
Report for First Article Components and submission to Customers
3 Hourly Inspection of Critical Components and Monitoring the same
Customer Complaints Handling and Corrective action Submission
Sep’ 15 ~ Dec’ 17 SS Manufacturing India Pvt Ltd, Oragadam
(Manufacturer’s of Seat Belts for Hyundai,Renault-Nissan, Ashok Leyland)
Asst.Manager (Quality)
Handling Customer Complaints and Corrective Actions
Manpower Planning and Monitoring
Conducting QRIC Meeting (Improvements)
Supplier Monitoring and Feedback for Complaints
Handling Customer Audits and Surveillance Audits
Rejection and Scrap Monitoring
New Instruments and Test Equipments Procurement
June 2010 – Oct 2015 The Southern Pressure Castings Ekkaduthangal,Chennai
Asst Manager (Quality)
Customer Complaint Receiving and Corrective action.
In-house Rejection Analysis and Corrective action.
Daily Rejection and Rework Monitoring.
Planning for Process Audits and conducting the same.
Procurement of New gauges and Instruments as required.
Training Employees on Quality Control tools.
Manpower Planning for Line Inspection and Final Inspection.
Supplier Rejection Monitoring and Corrective action.
Oct 2009 – June 2010 Beyonics Precision Machining Ltd Johor Bahru, Malaysia.
http://www.beyonics.com
Engineering Assistant
Responsible for In-Process Inspection.
Coordinate with Production and Engineering team to follow various stages of new part implementation.
Programming in CMM for Fixtures and Components (PCDMIS – Brown & Sharpe)
Monitoring CMM Maintenance and Fixture Maintenance.
Maintenance of CMM (23 CMM) and Procurement of Spares and calibration as per Schedule.
Submitting Fixtures, Gauges, Instruments for Calibration as per Schedule.
Process control using statistical process control (SPC).
Implementation of Engg. changes as per customer requirements
Prepare & Monitor GR&R for inspectors & instruments.
Preparation of Various Customer Reports, Correlation Reports, CA Reports, Etc.
Sep 2006 – Oct 2009 Omnex India Pvt Ltd Thoraipakkam, Chennai
http://www.omnex.com
Associate Consultant – Management Systems
Preparation of additional materials for ISO 9000,TS 16949,ISO 14000, OHSAS 18000
Coordinating for documentation for Clients on ISO 9000, TS 16949, ISO 14000 etc.
Preparation for Audits for call centers and generating and consolidating reports
Auditing Airtel Call Centers and Airtel Circle Offices and generation of Reports.
Preparation of Gantt charts for Clients and updating as and when required.
Coordinating with clients on day to day basis as per the schedule
Preparation of materials for TPM Concepts.
Training for fresh graduates on Standards and core tools
Mar 2006 – Aug 2006 Guppy Plastic Industries SDN.BHD. Penang, Malaysia
(Manufacturer’s of Moulding Parts for Flextronics,Simens VDO,)
Engineer(Metrology)
Measurement of components using Mahr CMM
Programming in CMM for Component Critical Dimensions
Measurement of Jigs
Participate in the Morning meeting and reporting the Outstanding Jobs
Preparation of Work Instruction
Calibration of Instruments
MSA study for Instruments
Procurement of New Instruments
Significant achievements:
· Programming the CMM (Automation) for standard parts.
· Planning for New Instrument and Procurement of the same.
· Procurement, Installation and Execution of Melt Flow Indexer
April 2004 – Mar 2006 Sharda Motor Industries Ltd (Irungattukottai)
(Exhaust Systems Division)
(www.shardamotor.com)
Engineer(QA)
Measurements of Components, Checkers in CMM
Warranty Analysis
Delivery date wise, Month wise, Year wise
Trend charts for Yearwise, Monthwise,
Countermeasures for warranty claims
Reclamation of warranty claims
Updation of PFMEA, PFC, Control Plan
Yearly review of PFMEA, PFC, Control Plan
Rating of RPN using pareto to identify Significant Failure modes.
Regular updating of control plan due to process change
Modifying the PFMEA, Control Plan,& PFC based on customer requirements
Updation of Quality manual, Procedures, Formats
Yearly review of Quality manual, Procedures
Modification based on Audit observations, Process change, organizational change
Customer Complaints
Liaison with customers for complaints thro VQMS, VAATZ
Significant achievements:
Conversion of manual CMM to Motorized CNC CMM
Commissioning & Installation of FIE hardness tester and UTM
Successful completion of surveillance audit by M/s UL India Pvt Ltd
As a team, Tier 2 Suppliers are developed for “ACHIEVE 100PPM “ as required by M/s Hyundai.
“ACHIEVE 100PPM” manual is been developed and distributed to suppliers.
Presentation on Quality Improvement, Process Improvement are prepared and presented in Vendor Quality Forum.
ISO 9000, ISO/TS 16949, ISO 14001:2004, OHSAS 18001 TRAINING
Under gone Internal Quality Auditor Training for ISO/TS 16949:2002 conducted by Mr.Kothandaraman Former General Manager of Silicon Valley,Guduvanchery, Chennai
Under gone Training for APQP,PPAP,FMEA,MSA Conducted by Mr.Kothandaraman Former General Manager of Silicon Valley,Guduvanchery, Chennai
Under gone Training for ISO 14001:2004, OHSAS 18001 TRAINING Conducted by Mr.Kothandaraman Former General Manager of Silicon Valley,Guduvanchery, Chennai
Under gone Internal Training for Basic Fire Safety and Emergency Preparedness conducted by M/s Usha Fire safety Equipments Pvt Ltd.
Sep 1997 – June 2002 ALTEK LAMMERTZ NEEDLES LIMITED (An ISO 9002 Company)
Kelambakkam
Technical Assistant (QA)
Implementing ISO9002 Procedures.
Providing Instruments for Calibration
Calibration of Temperature indicators
Calibration of Micrometers, Vernier Calipers,Dial gauges
Maintaining Competitors Needles Report and Customer Complaint Report etc.
Investigation of customer complaints
Feedback and corrective action to customer
Preparation of Needle Parameter sheet & Operation Parameter sheet.
Maintaining Quality records.
Auditing Various Departments.
Preparing quality circle reports & their progress
Significant achievements:
Successful completion of certification audit by M/s TUV India Pvt Ltd
Implementation of ISO 9001 from the preliminary stage
Successful completion of surveillance audit by M/s TUV India Pvt Ltd
Successful completion of audit by M/s SATRA, UK, for product certification
Creation of Web site for ALTEK & development
Display of Yield graphs for employees to know the trend of Process
As a team we made BIS Standard for Industrial Sewing needles
ISO 9000 & Calibration TRAINING
Under gone Internal Quality Audit Training at Anna University Conducted by TQMI International Pvt.Ltd
Under gone ISO 9000:2000 Revision and Transition Auditor Training Course Conducted by TQMI International Pvt.Ltd
Under gone Calibration& Principles For ISO 9000 Requirements Training conducted by ELECTRONICS & TEST DEVELOPMENT CENTER THIRUVANMIUR, CHENNAI.
Aug 96 – Feb 97 SUNDARAM CLAYTON LIMITED Padi, Chennai
(A TVS Group Company)
Temporary Technician Trainee
Patrol Inspection of machine shop, assembly line.
Maintaining First off and Tool change records
Raising scrap notes.
Providing gauges for calibration
SPC Operation
PDI of Assemblies
Inspection of bought out components.
PERSONAL DETAILS
Name K.Sathish
Age & Date of Birth 48 years, 11th SEPTEMBER 1973
Father’s Name K.Kandasamy
Permanent Address LIG 27, Annanagar,Cuddalore-607001
Marital status Single
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