Power Corp Qc Engineer

FAMILY NAME:

KATARIA

FIRST NAMES:

HEMRAJ

BRITH DATE:

Nov. 10 . 1979

NATIONALITY:

INDIAN

EDUCATION:

B.E. Mechanical Engineering

( University of Rajasthan )

LANGUAGES:

English, Hindi

PROFESSIONAL QUALIFICATIONS:

CSWIP 3.1 Welding Inspector

(Certificate No-109662/2)

BGAS CSWIP Painting inspector Grade-2

(Certificate No-112539/2)

IRQA Lead Auditor ISO 9001:2015

(Certificate No-ENR-00271089)

CONTACT NO.

India- 918********* 773-***-****,

PARMANENT ADDRESS

Hemraj Kataria

S/o Narayan Lal kataria

P.O. kunhadi-324008, Kota

Rajasthan ( INDIA )

PASSPORT NO.

Z5570946,Expiry on Dt.14.10.2029

JOB EXPERIENCE

Cross country pipe line

Pipe Mill (API 5L)

ACMV-Airport Project

Nuclear Power Plant Project

Rehabilation of Desalter & Dehydarator (D&D) & FWKO gas station Project (oil & gas )

Vendor inspection

Summary of Experience

15+ years of National and International experience with Global EPC Companies / Detail Engineering consultants as well as supervised / Inspection work on behalf of client in area of construction of Hydrocarbon/Oil/Gas /HVAC/Plumbing facilities.

Experience of Inspection activities as TPI for Cross country Oil & Gas Pipeline, Piping works, Hydro Testing.

International Experience : INDIA, IRAQ, SULTANATE OF OMAN & UAE

Cross Country Pipelines – Inspection & Supervision as Quality Engineer & TPI

Submission & Review of Welding Procedure & method statement of Pipeline activities like ROW, Grading, Stringing, Mainline & Tie-in Welding, Repair Welding, lowering, duct laying,, backfilling, warning tap laying, Road / Rail/ River crossing by Open/Boring/ HDD method.

Witness of Welding Procedure, Welder Qualification, NDT & Destructive Test at lab.

Submission & Review of NDT Procedure & interpretation of NDT activities like Ultrasonic, Magnetic Particle, Liquid penetrate & Radiography testing.

Pipe Mill – Inspection & Supervision as Third Party Inspector

Inspection of Pipe Manufacturing varies activities as Third Party Inspector like First Day Production,Qualification,and Lab. Testing.

Daily Inspection activities like Coil stamping, Welding,Visual, and Hydro-testing, Body UT, Seam UT, Final Visual inspection.

3LP Coating Inspection activities like material Inspection, grit blasting, surface preparation, salt contamination test, Ph. Test, epoxy coating, adhesive & PE Coating, Internal coating, Peel-off test, material batch test, Holiday testing and final Visual Inspection.

Material Inspection / Vender Inspection as Third Party Inspector:

Stage wise inspection as Client Representative / TPI / Surveyor for Material- Vessel, Pipe, flange, fittings, Fabrication, welding, coating etc.

HVAC ( Oman,Salalah International Air Port) ( july. 2010 to july 2014, 04 years)

Inspection activities of HVAC & plumbing works for Muscat & Salalah International Airport like Materials, Installation of equipment’s & CS/FF Pipeline, welding, coating, hydro testing, RT, UT,PT, MPI, Field joint Insulation, Foam Filling etc.

FUTURE CONTINUING PROFESSIONAL DEVELOPMENT (CPD)

Certification of Welding Inspector (CSWIP 3.2)

Certification Course of API & PCN

Professional experience

Duration-From Nov. 2019 to Till Dt.

Location-India

Designation-Freelancer/ inspection Engineer

Project-Various local vendor inspection on man day basis in india.

Duration-From July 2017 to July 2019

Client- Rumaila Operating Oraganigation (ROO)

Employer-China Petroleum Engineering & constructionCorpration (CPECC)

Designation-Sr.QA/QC Engineer

Locations-Rumaila,IRAQ

Consultant/TPI-Petrofac

Project- Rehabilitation of Desalter &Dehydrator gas station ( D&D ), Free Water knock out

Duration-From Oct 2014 to April 2017

Client- Gail India Ltd, Adani energy ltd & Various Local Vendors

Employer-ABS

Designation-Sr.Tecnical Reprasantative (Freelancer)

Locations-Man & Welspun Pipe Mill industries in Anjar (Gujrat) & various local vendors

Duration- From July 2010 to July 2014.

Client- Goverment of Oman

Employer-BAHWAN ENGG. COMPANY LLC ( BEC) Oman

Designation-QA/QC Engineer

Consultant/TPI-Hill International & Cowi Larsen

Project -Development of international Airport (Oman)

Duration-From July 2008 to Jan 2010

Client- Cairn Energy india ltd

Employer- GERMANISCHER LLOYD INDUSTRIAL SERVICE GMBH ( GLIS )

Designation-Inspection Engineer

Project- Mangala development Pipeline Project (BSPL) From Barmer to Salaya

Consultant/TPI- GLIS

Project details-

Total Pipe Line Length-700km long

Pipe material Grade API 5L-X56 PSL-2, Size-8“x6.35/7.11mm WTx 12mtr long,

Pipe material Grade API 5L-X65, PSL-2, Size-24“x10.6/11.1/12.7mm WTx12mtr longAbouttheProject- It was first CrossCountryPipelineProjectof india longest (700kms) crude oil pipeline with SEHMS heating system.

Pipe inspection in various Pipe mill as per API 5L

Project- Mangala development Pipeline Project ( BSPL)

Vendor-Jindal Saw Limited

Location-Sinnar,Kosi kala, Nanakapaya, Samagoga

Duration-From May 2008 to June 2008.

Client- Transocean & Maritime industrial services

Project- Fc-Mclintock Rig Refurbishment ( UAE)

Employer- Best choise testing services (Dabai, UAE)

Designation-Inspection Engineer

Consultant/ TPI- ABS

Duration-From April 2007 to March 2008.

Client- Prime Pipe international INC ( Port Huston ) U.S

Project- Eagle Mountan Project (U.S)

Employer- Intercontinental development & Engg. AE & E Pvt Ltd. (I.D.E.A )

Designation-Inspection Engineer

Locations-Man industries India Ltd. in Anjar(Gujrat)

Consultant/ TPI-I.D.E.A

Duration-From May 2006 to March 2007.

Client- Nuclear power Corp. Ltd ( NPCIL )

Project- Nuclear power plant Piping installation unit 5 & 6 (Rajasthan)

Employer- Nicco coorporation Ltd.

Designation-QA/QC Engineer

Consultant/ TPI- NPCIL

Duration-From April 2005 to March 2006

Client- GAIL India Ltd.

Employer-Jaihind Projects Ltd

Project-Thulendi-Phulpur Gas Pipeline (Cross Country Pipeline )

Designation-QC Engineer

Consultant/ TPI-GLI & VELOSI

Project Deatils-

Total pipelineLength-140km long

Material Specification- Grade-API 5L-X60, Size-18“x6.90mm WTx12mtr long

Job Responsibility:-At CPECC

WELDING

Surveillance and monitoring before and during Welding for requirement as per approved procedure & Spec. / Standard & check the approved WPS availability at work area during the welding work.

Monitoring of Welding Parameters, heat Input, Inter-pass Cleaning, Inter-pass temp., Cooling Rate, Toe-angle, bead height, burn through, Arc Strike etc

Witnessing of Welding Procedure Qualification & Procedure Qualification Record for Project. The WQT,Guide the welder before Test about WPS & Welding quality requirements,Prepare the welder certificates & id after qualification

Review & submit the project documents like WPS, Procedure, ITP, MST etc. to client for final approval.

Countionous Monitoring the Welding Consumable Backing & Holding activity & their distribution records.

Check & maintain the records of Calibration Certificates of all equipment, welding Machine & welding related facilities.

COATING

Document review like standard, procedure, MTC, equipment calibration certificates, onsite calibration for coating thk. Gauge, holiday detector, digital contact thermometer.

Coating materials inspection as per client specification / MDS, raise the RFI to get approval from client.

Witness & inspection The all activity of Blasting & Painting like-structure, joint or pipe cleared for blasting, Check weather conditions, surface preparation,after blasting check blasted surface free from any damage, dent or defect, check roughness, cleanness, salt test, WFT & Final DFT value, final coat visual, Pull off Adhesion Test, Holiday Test as per project Specification & ITP.

Raise the RFI for Painted material to client for inspection & get clearance.

Check & maintain the records of all instrument related to painting work.

Continuous monitoring the material Storage location & make sure that storage, condition & handling as per approved procedure/ MDS guidelines.

HYDROTESTING

Review the all required documents of Test Package Like- Weld Map, Test Limit, P & ID Drawing, Welding, NDT, PWHT Reports, pressure & temp. Gauge & transmitter calibration certificates and ITRS.

Line walks with client of tested line before to hydro test & prepares the Punch list.

Before to Test Check the all reports is acceptable& signed off, all calibration certificates have valid date, physically conditions of all instrument & equipment is fit for use & within range of required pressure & temp.

During The test continuous monitoring that the testing is as per procedure, pressure is maintain & there is no pressure drop, record the Pressure & Temp Gauge readings at regular interval

After testing check there is no leakage in tested line, the dewatering method is as per procedure, review the Pressure-Temp. Chart & Make sure that it‘s as per required & acceptable.

MATERIAL

Inspect the various material phycally, dimensally & as per client specification/standards& make sure that it fullfill the all requirments of refer documents.

Review the all relative documents of material like approved vendor list,PO,Delivery Note, Packing list, shipyard documents, MTC, Certificates of Origin, GA Drawing & confirm that these documents arecorrect & have tracebility with material.

Countinous monitoring the material storage condition & do confirm that material storage is as per approved procedure & acceptable conditions.

Raise RFI &get clearance from client to release the material for to use at site.

WORK COMPELETION (GOC)

Coordinate with client, arrange & Review the work pack as per discipline (Mechanical, Piping, Structure, Equipment & Vessels etc.)

Prepare & review the ITR’s as per activity like-fit up & welding, installation, line walk down, Hydro testing, flushing, cleaning, joint integrity, reinstatement, Painting & coating, marking & stenciling etc.

Review the all drawing of, structure, Piping like-P&I, ISO & to confirm are in updated revision.

Review the all reports those will be submitted along with test pack like-material inspection, fit up & welding, NDT, Painting & coating, grouting, flange management, MC1, SH1, DMC1 & to make sure that these are correct & signed off by Client/TPIA.

Raise the RFI for final inspection to client & Offer the All completed ITRS to client to signed off & closed out.

Submit the completed work pack dossier to client GOC for final review & close out, got the final signed MC1 & SH1.

DOCUMENTS

Review of all Reports of NDT, Welding, Coating, Hydrotesting Test Pack & Welding consumable test certificates.

Prepare the QA/QC progress & welder martix as per approved format & send to client weekly.

Prepare & Raise the RFI & Coordinate with client for various inspection activities as per ITP.

Prepare & maintain the all raised RFI register.

NDT

Witness the ndt activities as per ITP like RT, DPT, MPT.

Review the NDT Reports as per ITP & Prepare & maintane the Repait Panelty Tracker.

AT SITE

Regularry Monitoring the Site Activity & check the all installating activity of Piping, Structure, Mechanical is as per approved procedure/MST / ITP/Drawing with updated Rev.

Check & make sure that all required & approved project documents& Drawing with latest Revision availability at sites during the work.

Inspect & Prepare the punch list after compeletion of installation work of piping,structure & mechanical activity & closed out it.

Responsibility at Pipe Mill

Lab. & MechanicalTesting: Tensile, Impact test, bend test, Hardness, fracture.

Stagewiseinspection like coil inspection, welding inspection, visual inspection, hydro-testing, Seam UT, Body UT, RT, Weld Repair inspection, MPI, Final Visual Inspection

Monitoring the welding perameter at pipe mill during the production of pipe.

Witness for welder Qualification for weld Repair.

Review of welding documents like WPS, PQR, WQT, MTC etc.

Review of all NDT inspection report, welding consumable test certificates, presure & temperature measuring instrument calibration cretificates.

Pipe material Grade API 5L-X70 PSL-2, Size-36“x14.3/15.9/19.1mm WT x 12mtr

Pipe material Grade API 5L-X70 PSL-2, Size-30“x9.8/10.9mm WT x12mtr

Pipe material Grade API 5L-X56PSL-2, Size-8“x6.35/7.11mm WTx 12mtr long,

Pipe material Grade API 5L-X65, PSL-2, Size-24“x10.6/11.1/12.7mm WTx12mtr long,

Pipe material Grade API 5L-X70, PSL-2, Size-30“x10.9/13.08/13.61mm WTx 12mtr long,

COATING INSPECTION

Document review like standard, procedure, qualification of coating operator, MTC, equipment calibration certificates, onsite calibration for coating thk. Gauge, holiday detector, digital contact thermometer.

Material inspection like abrasive, epoxy primer, 3LPE sleeve etc.

Before blasting check & confirm the Pipe clearance from mill for coating activity, pipe surface condition free from defect, dent, oil grease or any impurities, bevel end, ambient condition like temp, humidity, dew point, surface temp, blasting material, preparation grade as per ITP.

After blasting check & confirm there is no surface imperfection, damage or defect. surface roughness & cleanness as per ITP, witness & confirm the dust & salt contamination test & specified value, pipe surface coating temp. before & during the application of primer epoxy, pipe rotation speed w.r.t the FBE.

During the FBE application check the pipe surface Temp. Visual inspection & WFT Value of epoxy prime, proper positioning of sleeve during wrapping.

After the coating check & confirm the quenching temp., Coating visual free from demage, wrinkle,air gap, final coting thk., holiday test & Peel test as per approved procedure/ITP.

Witness for lab test of coating material as PQT, first day production and daily sample test.

Responsibility at Cross Country Pipe Line

Inspection of various activities of Pipeline: ROW, Grading, stringing, Mainline Welding, coating, Pipe book, lowering, back filling, Grading, Swabbing, Drying, Grouting & hydro test of mainline, pre-hydro test, HDD, crossing etc.

WELDING INSPECTION

Surveillance and monitoring before and during Welding for requirement as per approved procedure & Spec. / Standard.

Visual Inspection of Mainline, Tie-in &Repair welding,Monitoringof Welding Parameters, heat Input, Inter-pass Cleaning, Inter-pass temp., Cooling Rate, Toe-angle, bead height, burn through, Arc Strike etc.

Witness of Welding Procedure Qualification & Procedure Qualification Record for Project, WQT for mainline welding &Inspection of all stages like fit-up, welding, visual, NDT etc.

COATING INSPECTION

Document review like standard, procedure, qualification of FJC operator, FJC material certificates, test equipment calibration certificates, onsite calibration for coating thk. Gauge, holiday detector, digital contact thermometer.

Field joint material inspection like abrasive, epoxy primer, heat shrinkage sleeve, HDPE sleeve, cap, chemical, insulated wire, welding equipment etc.

Before blasting Visual inspection of FJC area/ joint –clear from visual & NDT, bare surface length, ambient condition like temp, humidity, dew point, surface temp, cleaness of abrasive & compressed air, preparation grade.

After blasting check & confirm that no surface imperfection, surface roughness value & cleanness as per ITP, witness & confirm the dust & salt contamination test, check working condition before start to coating.

During the application check the surface heating Temp. visual inspection & WFT Value of epoxy prime, proper positioning of sleeve.

After coating visual inspection of sleeve & confirm that its free from visual defect, check heat shrink sleeve thk., inspection of holiday test, peel adhesion test

Poly-Euro foam coating inspection & witness of Chemical mixing ratio, sleeve positioning & welding, foaming & hammer test etc.

NDT & MATERIAL INSPECTION

Radiography interpretation, Witnessing and Interpretation during DPT and MPT Witnessing.

Verification/Inspection of Materials like Pipes, Fittings, Flanges, valves, Electrodes, raw material for coating etc.

DOCUMENT

Review of WPS, PQR, WQT, MTC & Verifying Pipe book & Quality Records,

Documents Review of Stringing, Fit-up, Weld Visual & NDT, Coating, Review of Weld Plan Drawings, Weld History Sheet & Pipe book.

HYDROTESTING INSPECTION

Witness of pre, mainline hydro testing, swabbing & drying& Review the Pressure-Temp Chart after completion of test.

Responsibility at ACMV, Power Plant & Other Projects

Inspection of Various Material of Salalah Airport project like Valve, AHU,fly wheel,Chiller, FCU, Up flow down flow Unit,VAV, Fire damper, VCD, Fan, Butterfly Valves, NRV .Gate Valve, Check Valve, Pumps, Sound attenuators, CS seamless, spiral & longitudinal welded pipes & Fittings, Pvc, HDPE pipes & Fittings,Flanges,Pressure Vessels, Fiber insulation, G.I coil, Flexible connector, copper tube,duct acesseries, PCA Ducts, Di electrical union & Supports,pressure & temperature gauge,adhesive,gasket,cladding sheet,welding consumable,spring hanger,grill,diffusior,expansion joint,identification tap & sticker, raw material for coating like HDPE sleeve, cap, chemical, paint, insulated wire, welding equipment etc.

Review the all relative documents of material like approved vendor list,PO,Delivery Note, Packing list, shipyard documents, MTC, Certificates of Origin, GA Drawing & confirm that these documents have the tracebility with material.

Prepare & Raise the RFI for material & installation work at site & get clearance from client & maintain the all signed off RFI.

Countinous monitoring the material storage condition &its as per approved procedure & acceptable conditions.

Witness of Poly-Euro foam coating, sleeve welding, foaming & hammer test etc.

Maintain the all material & installation Records & Log.

Review of welding documents like WPS, PQR,WQT, MTC & Others Activity reports

Conducting stage wise inspection & making reports duly approved by CLIENT/ TPIA.

Controlling of All Activities like inspection of Welding, Hydro testing, NDT

Witness of WQT, Welding Procedure Qualification & Procedure Qualification Record for project.

Hemraj kataria

B.E Mechanical

CSWIP 3.1 & BGAS Gr.-2

IRCA Lead Auditor ISO 9001:2015

Contact:-918********* (India)

*****-*************@*****.***

Skype-hemraj.kataria

Contact this candidate