Mechanical maintenance Engineer

Career Profile:

Focused Mechanical Engineer with 14 years of experience in India and UAE. Adept at working in challenging and Diverse environment. Dedicated to increasing effectiveness by streamlining workflows and maintenance procedures with knowledge of developing and enhancing best practices. knowledge in Six Sigma methodology, Equipment reliability, Lean manufacturing, Total Productive Maintenance and TQM with Business Management acumen. Skills:

EHS awareness

Breakdown & Preventive maintenance

Total Productive Maintenance

Good communication skills

Reliability Centered Maintenance

SAP PM module

Material and resource management

Team Management

Maintenance of rotary and static equipment

Key Main Achievements:

Worked with project team in erection, commissioning and startup phase of world’s largest single location aluminum smelter Vedanta aluminium -capacity 1.6 MTPA

Successfully commissioned and startup of Emirates Aluminium smelter carbon plant-capacity 0.5 MTPA

Statistical Process Control (SPC) study for 8 days at Bharat Aluminium Smelter aluminium rolling mill shop and presented final PPT to Plant CEO

Achieved average equipment availability of 91% for smelter EOT cranes through root cause and Pareto analysis

Developed spares and consumables Bill of Material in SAP for individual equipment which helped in locating spares easily reducing the search cost by 90%.

Saved 5000 $ annually through cost saving suggestion scheme by implementing changes in abrasive aluminium fluoride material conveying system.

As Safety Champion of the area achieved zero lost time injury (LTI), 80% reduction in near misses through hazard identifications and subordinate Behavior Safety Interactions

Implemented 5S in department as part of lean manufacturing which increase efficiency of maintenance by 30%.

Reduced breakdown maintenance of fume treatment plant by 20% through kai-zen project. Professional Experience:

Organization: Emirates Global Aluminium, Abudhabi, UAE 04/2013 – 03/2021 Job Profile: Mechanical Technician-Plant Maintenance Achievements:

Managing mechanical maintenance (Preventive & Breakdown) for primary Aluminium smelter plant.

Pneumatic, Hydraulic, Slurry, gas and water supply valves troubleshooting and repairing.

Planning & implementing equipment preventive, routine & breakdown maintenance jobs and ensuring maximum uptime of belt conveyors, gear boxes, EOT cranes, roller and chain conveyors, hydraulic power packs.

SAP- Bill of material (BOM), work orders processing, Notification creation and closure, material reservations.

SAP-Spares management, MRP items list, cataloging of plant spare items

Hands on experience on maintenance of Induction Furnace, Gas Treatment Centre and electrical equipment.

Coordinating with Spares Planning Team using SAP and OUTOTEC (Germany & Canada) for commissioning & handing-over of equipment.

Developing & reviewing maintenance task list and plant spares MMAF (Material Master Application Form) Organization: Vedanta Aluminium Ltd, Jharsuguda, India 06/2007- 03/2013 Job profile: Mechanical Maintenance Supervisor-Smelter potline Achievements:

Established and monitored maintenance protocols to deliver reliable service.

Frequently diagnosed mechanical problems and determined how to correct issues.

Created monthly reports of maintenance activity to share with management for operational analysis.

Developed and coordinated effective predictive, preventive and corrective maintenance approaches.

Performed troubleshooting, diagnosis and repair of 25Ton EOT cranes, hydraulic and pneumatic machines, rotary compressors, pumps, material conveying systems, valves, electrical motors.

Used lean manufacturing principles to develop, evaluate and improve manufacturing methods.

Recommended design modifications to eliminate frequent machine and system malfunctions.

Supervised 15 maintenance technicians directly.

Reduced maintenance accidents by enforcing strict safety standards.

Coordinated installation of systems, machinery and components.

Completed root cause analysis, logged faults and prepared system reports.

Investigated equipment failures to diagnose faulty operation and made appropriate maintenance recommendations. Organization: Monomark Engineering India Pvt. Ltd, HZL Zawar mines, Rajasthan 02/2022-06/2022 Job Profile: Senior Engineer-Operation & Maintenance Achievements:

Maintenance of Asia’s largest ball mill, Jaw crushers and Cone crushers.

Planning & implementing equipment preventive, routine & breakdown maintenance jobs and ensuring maximum uptime of belt conveyors, slurry pumps, cone & jaw crushers, Agitators.

Handling of shift supervisors and job allotments.

Safety of all fitters and helpers on site.

Working with clients to achieve production and maintenance goals. Training:

Six Sigma yellow belt - In-house training by Wipro

LOTOV, Risk assessment, PTW (permit to work), Receiving Authority, Isolating Authority

Confined space, working at height, Hot work operator, Lifting and rigging, Electrical safety, Heat stress

OEM training by ECL France for Pot Tending Machine cranes, OUTOTEC Canada for smelter plant equipment

Reliability Centered Maintenance by SKF Pune

Forklift, Man-lift, Scissor lift and Personal carrier

Educational Summary:

B.E in Mechanical Engineering from Veermata Jijabai Technological Institute (V.J.T.I) 2003-2007 Certification:

1. Business Management - from IIMB and verified by edX 2. Lean Manufacturing Professional - issued and verified by Vskills 3. Total Productive Maintenance Professional - issued and verified by Vskills 4. Maintenance and Reliability Professional - issued and verified by Vskills

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