Marlon Napier
Atlanta, GA 850-***-**** adrx04@r.postjobfree.com https://www.linkedin.com/in/marlon-napier-0038b4116/
Project Manager & Corp Lead Process Development Engineer
Engineering Innovative Solutions That Deliver Bottom-line Results
Well-qualified engineering professional with many years of directly related experience. Proven leader and project manager with an in-depth understanding of Project planning and scheduling. Offers a demonstrated ability to recognize and adapt engineering solutions to a myriad of environments. Highly adept at preparing employees, developing their skills, and sharing knowledge to support and ensure their growth and success within organizations. Career goal is to transition into a senior-level position with strategic planning responsibilities for the development of engineering programs.
Core Competencies:
Budgeting & Cost Control Roadmap Development Business & Process Solution Design Team Development Strategic Planning & Execution Project Planning & Scheduling Presentations & Public Speaking Project & Program Management Strategic Planning Lean/Six Sigma Lean Manufacturing Methodologies Technical Data Package Development
Key Contributions
Implemented an outsource strategy to leverage vendors to build subassemblies which increased profitability resulted in net increase 3 million dollars
Identified a process improvement which corrected a 3-year delay and generated $12 million in profit increase
Implemented a process and quality improvement using lean manufacturing techniques that led to $15.7 million project award.
Developed a process to improve production rate by 1500% which yielded cost savings of $5.2 million worth of man hours.
Professional Experience
COX COMMUNICATIONS, ATLANTA, GA July. 2021 to Present
Process Manager III, Engineering Enablement
Provides continuous and visible leadership for medium size projects and scope current and future end-to-end (E2E) process improvement and quality-related initiatives.
Develop and lead the reliability process in a manner that has had a direct impact on equipment uptime, efficiency, cost management, quality, safety, customer satisfaction, innovation, and ultimately profitability.
Lead/ Facilitate cross functional discussion within Engineering as well as with boundary partners
De-escalate issues, identify risk with program/ project, mitigate and place control
Ensure efficiency gains envisioned in the “to-be”, become a reality, and the associated benefits are realized
Plans, performs, and implements process improvement and/or change management initiatives.
Develops policies, methods, and procedures to supporting and lending to improvement of business processes and in support of change management.
Develops metrics (KPIs) that provide data for process measurement, identifying indicators for future improvement opportunities. Diagrams and evaluates existing processes.
Interact with customers and employees to understand the true needs and requirements for a future state – while challenging senior leadership / SMEs to “lean out” processes to reduce cost and streamline the customer journey
Develop E2E roadmaps to forecast team activities and plans for the year
Develop budget for the team to present to leadership to ensure team success
Develop scope of work and Job descriptions for hiring in house and 3PL labor for the team
Build and manages detailed project plans to ensure the team meets key deadlines associated with the business integrator’s needs – a delay in the program will greatly impact the overall budget. Provide weekly communication of all milestones, accomplishments, and plan.
Drive implementation of desired “to-be” process including customer experience and the “new way of working” within the process (RACI, Workflow, etc…), policies (Payment schedule changes, customer contracts, etc..), and system (System currently under review)
Development of metrics to track process adoption and compliance by region/functional area.
MAUSER PACKAGING SOLUTIONS, Valdosta, GA May. 2020 to June 2021
Corporate Reliability Engineer II/PM
Identify and manage asset reliability risks that could adversely affect plant or business operations. Implement improvement activities that result in sustained product and operational cost reductions in a high speed/high volume manufacturing facility while leading cross-functional teams of 5-10 employees in each of the facilities
Develop and lead the reliability process in a manner that has had a direct impact on equipment uptime, efficiency, cost management, quality, safety, customer satisfaction, innovation, and ultimately profitability.
Improved OEE and Uptime for Pail Drum Tops by 36% yielding a savings of $150K per year within the first 5 months of employment without any capital investment.
Improved machine reliability, uptime and, performance of handle clip welder for Pail Drum Tops by 385% while reducing production time from 120 hours per week to 50 hours per week yielding a $400K per year savings within the first 6 months of employment
Implement E-Maintenance for the Homerville Facility (4 facilities in 1)
Through analytical tools, work with Operations to identify equipment end of life
(EOL) opportunities, required equipment process upgrades and develop while managing long-term capital
Investment plans
Identify, monitor, and maintain key performance indicators (KPI’s) which drives data access to the operator/craftsman level.
Develop maintenance benchmarking data / KPI’s to drive improvements amongst like sites and other similar corporate entities
Perform Root Cause Analysis of systems and subsystems within a manufacturing environment.
Develop effective PMs for equipment to support business unit metrics.
Interact with 9 Operating facilities to ensure consistent practices are maintained throughout the organization
Manage entry level and junior level Engineers
STRYTEN MANUFACTURING, Atlanta, GA AUG. 2020 to March 2021
Corporate Lead Process Development Engineer/PM
Identify and streamline processes using lean tools while maintaining a safe environment. Recognizes projects, develops business cases to support those projects and, manage resources in to complete plans on time that strategically align with business goals. (This company was formally known as Exide Technologies)
Project Manager for the entire company rebranding 3 million dollars
Project Manager Fort Smith DC Development and Implementation Project 4 million dollars
Project Manager SVLA (Neptune) USDOD
EXIDE TECHNOLOGIES, Atlanta, GA Oct. 2016 to Aug 2020
Corporate Lead Process Development Engineer/PM
Identify and streamline processes using lean tools while maintaining a safe environment. Recognizes projects, develops business cases to support those projects and, manage resources in to complete plans on time that strategically align with business goals.
Project Manager Phase II Salina Formation Project 6 million Dollars
Project Manager Columbus Finishing line/DC Improvement Project 8 million Dollars
Project Manager Columbus Water Quality Improvement Project 2 million Dollars
Validated and commissioned a new 45 million Dollar plant facility project.
Provide Professional advice to the North America Plant Process Engineers to ensure company goals are met.
Use Lean Principles to design Process Specifications for North America Plants
Develop and implemented one-piece flow operations and processes
Create and preform Machine Validations using SPC data to implement product specification and control limits
Document Plant and Corporate PFEMA’s
Technical Report writing
Analyze Data which ensures a safe implementation or plan adjustment to the current or new product
CHEMRING ORDNANCE – PERRY, FL 2015 to 2016
Health Safety Engineer; Feb. 2016 – July 2016
Develop strategies and procedures to ensure safety of the facility, employees, and customers by examining equipment, and buildings to identify areas that can potentially cause health and safety hazards
Implemented safeguards and procedures through PSI, PHA’s and various safety tools in compliance with OSHA/NFPA regulation
Conducted all building safety inspection.
Conducted Plant wide energetic event inspection and reaction plans
Technical Document and Corrective Action Report writing including near miss/upset condition evaluations
Overseer of Corrective Action Implementation
Developed Plant wide safety talks and training's
Provide Preventative Maintenance schedules and updates to ensure the life of the equipment and the safety of the employees
Professional Experience (cont.)
Quality Engineer/Project Manager; Oct. 2015- July 2016
Ensure manufacturing processes are accomplished while using the correct materials, process. Develop and maintain product standards and testing those standards against critical performance characteristics
Project Manager over the M201A1 program 15.7 million Dollar
Ensured the quality of the product through various testing and Statistical Analysis
Supervise Quality Technicians by writing work instructions and clear-cut directives
Lead Quality Engineer of all Fuze programs. M201A1, MOD3, M213, M208
Technical Document and Corrective Action Report writing
Process Engineer/Project Manager; Apr. 2015 – July 2016
Create, develop and implement processes to achieve manufacturing goals. Maintain and improve processes using lean techniques and continuous improvement methods to achieve the proper tack time of deliverables in the most cost-effective manner.
Project Manager MK140 Project 22.5 million dollars
Design, development, and improvement of production build process for various programs.
Safely design one-piece flow processes using the TDP (Technical Data Package) provided by the government.
Program development and Staffing of each program
Lead Process Engineer on the MK140
Associate Lead Process Engineer on the M213
Save the company 12 million dollars by designing and assembling a military spec that had not worked and was three years behind MK140.
E-ONE OCALA, FL 2011 to 2015
Designer/ Electrical Engineer/Project Manager (July 2011-March 2015)
Develop new electrical systems, programs, and harnesses for various applications in emergence vehicles and apparatus. Produce schematics, wiring diagrams and, asbuilts for vehicle wiring and multiplexing systems.
Project Manager ARFF and EMax Fire Trucks (ARFF 2.5 million Dollar Project/EMAX 5-million-dollar project)
Design and the development of new technology usage in Custom Fire and Rescue Vehicles.
Harness Design, Power Distribution Systems Design, and programming to support Vehicles per industry codes.
Head Electrical Engineer for ARFF (Airport Rescue and Fire Fighting) Vehicles
Technical document writing and reporting (Asbuilts schematic design, failure analysis)
R& D/Product/Vendor Validation which allows new product to be utilized in the fire industry
Lean Manufacturing Trained/ Bronze Certification (1st EE in the company with Certification)
Project Manager over the Rhino Bumper Turret Design (ARFF)
Lead Field Support for Electrical Engineers of ARFF trucks.
Connected the company to a new vendor saving 3 million dollars in two years.
Lead a kaizen that removed 387 feet of 14-gauge wiring that saved $15,000 dollars per truck in raw materials
EARLIER CAREER HISTORY:
Electrical Engineering Tech General Dynamics Land Systems, Tallahassee, FL, 2008–2011
Education, Certification & Training
Master Business Administration, Western Governors University
B.S. Electrical Engineering, Florida State University
EMT (2012), College of Central Florida – Ocala, Florida
Fire Fighting, I and Fire II-State Certified (2013), Citrus County Public Safety Training Center - Lecanto, Florida
Bronze Lean Manufacturing Certification
IEEE Member
Mintab
WinSPC
Easylog USB
Pspice
Quartz
Altera
Max Plus
Matlab
Borland C+
E-Maintenance
Assembly Language
C Programming
Microsoft Access
Microsoft Project
Excel, Word
AutoCAD
PRO-E
EsKey
V-Mux
Lean Manufacturing
Quality Control
Manufacturing Process
Root Cause Analysis
FMEA
PFMEA
Process Capability
Production Line Balance
Cost Control
5S
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