ASHRAF ELNAHHAS

Address: * *** ****** **., *****, Giza, Egypt

Mobile: +201*********)

E-mail: adrtl7@r.postjobfree.com

OBJECTIVE

To obtain a position as an active employee in a growing, reputable company where I can contribute my experience, proactive attitude, and positive atmosphere to help improve the company and myself. EDUCATION

Bachelor’s degree in Metallurgical Engineering, Faculty of Engineering, Cairo University.

Graduation Project: Influence of heat input and post weld heat treatment on micro structure and mechanical properties of power boilers steel P91 (9CR_1MO_V_NB) weld joints

CERTIFICATES

TWI: Certified Welding Inspector (CSWIP 3.1), license no. (451922).

AWS: Certified Welding Inspector (CWI), license no. (16042921).

API: Certified Pressure Vessel Inspector (API 510), license no. (68665).

API: Certified A/S Tank Inspector (API 653), license no. (105072).

ASNT LEVEL II NDT for the five methods (VT, UT, MT, PT and RT)

Certificate for attending JOTUN paint school

Work EXPERIENCES

April, 2021 – Till Now: QA/QC Inspection Engineer, ETHYDCO (The Egyptian Ethylene and Derivatives Company), EGYPT.

Petrochemical plant - Asset Integrity Department.

Performing technical asset integrity aspects through inspection, integrity and fitness for service techniques.

Perform failure analysis on corroded and failed components.

Monitor and follow up on corrosion monitoring data.

Internal and external inspection of static equipment, A/S Tanks, various columns, towers, boilers, heaters, S&T Exchangers, horizontal & vertical vessels, strainers and recommend repair and follow up/ box up.

Authorize any repair or alteration work before the work is started, and designate the hold points that are required.

Performing major shutdowns integrity aspects.

Makes interpretations of findings, analyses for failure, prepares report & provide the data for RBI program and issues recommendation to management.

July, 2019- March, 2021: Lead QA/QC Piping Engineer, BUREAU VERITAS GROUP, Singapore as a second party inspection company.

Brunei Fertilizer Industries (BFI Project)

Contractor: ThyssenKrupp Industrial Solutions

Conduct pre inspection meeting on the behalf of client.

Review and Approval of QA/QC documents such as Project Quality Plans / Quality Control Procedures /ITPs / WPS / PQRs / Material and Vendor Approvals / Final QC documents / RFPC certificates.

Responsible of reviewing test packages / pressure tests / loop checking, ensure their effective implementation in respective punch listing, walk through and reinstatement

Engaging with contractors for arrangement of completion walk downs / punch list development and ensures the Contractor rectifies all categories of punch list items in the required timeframe to meet project quality deliverables.

Monitoring QA/QC documentation of the project including certification, calibration, test results, inspection reports, non-conformance reports, technical queries and site observation.

Witness / Monitor the special processes and personnel qualifications (Welding, PQT, welder qualification, PWHT) testing and oversee their performance in field.

Overall supervision of implementing the mandatory codes, standards and specifications, interpretation of radiographs, review/approval of Inspection and Test Plans, Quality plans, and final acceptance of data packages.

Witnessing Mechanical, chemical & metallographic examination in laboratories Tensile, impact, hardness, bend test, HIC, SSC Test, chemical analysis by spectrometer & metallographic test.

March, 2016 – February, 2019: QA/QC Engineer, GS E&C, Egypt.

Egyptian Refining Company (ERC) Project

Implement the QA/QC management system at the site.

Reviewing WPS, PQR & WPQT.

Witnessing of welder qualifications testing and procedures qualification testing.

Performing visual inspection on Production Welds.

Witnessing any remedial repair welding.

Monitor any Post Weld Heat Treatment on site.

Verifying piping material identity (pipe, valves and fittings) and its conformance to the installation drawings.

Surveillance inspection of piping assembly, erection and fabrication to conform to the quality procedure and specification.

Static Equipment: Erection – internal elements, external final inspections (MECHANICAL COMPLETION).

Performing piping walk-down inspection and completing punch lists.

Reviewing test packages / pressure tests / loop checking, ensure their effective implementation in respective punch listing, walk through and reinstatement.

Coordinate the issue of Non-Conformance Reports.

June, 2014 – February, 2016: QA/QC Inspection Engineer, Gulf of Suez Petroleum Company

(GUPCO)/British Petroleum – EGYPT.

Performing technical asset integrity aspects through Implementing long-term preventative and predictive inspection plans for static equipment and piping system according to inspection plan raised by IBM® Maximo® Asset Management.

Internal and external inspection of static equipment. A/S Tanks, various columns, towers, boilers, heaters, S&T Exchangers, horizontal & vertical vessels, strainers and recommend repair and follow up/ box up.

Monitoring, coordination and perform inspection activities, non-destructive testing, repair, rerating, retirement thickness calculation, corrosion rate calculation, remaining life calculation, failure investigation and fitness for service for pressure vessels, Heat Exchangers, Process Columns, piping, tanks & other plant equipment’s.

Corrosion Failure analysis.

Carrying out corrosion monitoring Measurement for oil, gas and water pipe lines by using ROHRBACK COSASCO System and report same.

Preparing the chemical treatment programs for corrosion and scale inhibitors follow up.

Monitoring for scale deposition & its chemical treatment.

Review and approve repair techniques, materials selection, welding procedures, inspection

& testing requirements.

Hydro testing carried out on pressure vessel and heat exchanger after repair.

June 2013 – May 2014: QC Welding Inspector, ORASCOM Construction industries – Egypt.

Inspection of raw material and related procurement documents for traceability and conformance to mechanical /Chemical properties in accordance with applicable Codes & standard like ASTM, ASME, AWS, BS, and API, etc.

Preparing WPSs & PQRs as per international standards and requirement of client.

Witness Welder Qualification tests in association with approved WPS.

Check Fit up and Review of Inspection, Test Plan, Material verification, all stages of inspection, Dimensional inspection, and Welding inspection.

Carrying out the welding inspection before, during and after welding operation as per approved test plan, relevant engineering drawing, international standard and project specification.

Monitoring NDT/PWHT process at the project.

o Plant SHUTDOWNS

September, 2021 – November, 2021: API Plant Inspector, ETHYDCO (The Egyptian Ethylene and Derivatives Company, EGYPT.

Plant Shutdown.

Preparing the shutdown activities as per schedule for all the static equipment’s by reviewing the inspection history, preparing their mechanical data sheet, applying the inspection test plan (ITP).

Leading the API inspection team, coordinate the inspection activities and following the inspection for various columns, towers, boilers, heaters, S&T Exchangers, horizontal & vertical vessels and strainers.

Interpretation for findings, analyses for failure, prepares report, issuing recommend repair, pressure testing if required till the box up.

June, 2021 – July, 2021: API Inspector, EPROM Company, EGYPT.

Egyptian Refining Company (ERC)

Plant Shutdown.

Perform failure analysis on corroded and failed components.

Review and recommend engineering solutions for failures and Root Cause Failure Analysis

(RCFA).

Monitor and follow up on corrosion monitoring data.

Review and recommend solutions for coating failures and cathodic protection.

Conduct the Cathodic protection measurements and ensure that the system is functioning effectively.

Checking the flange insulation kits to control stray electric currents for protecting the cathodic protection system.

Monitoring for scale deposition & its chemical treatment.

Internal and external inspection of various columns, S& T Exchangers, horizontal & vertical vessels, strainers and piping and recommend repair and follow up/ box up.

Monitor UT thickness reading by NDT technician, Borescope and Hardness Test.

Inspection of Hot oil-fired Heaters.

Authorize any repair or alteration work before the work is started, and designate the hold points that are required

Determine the pressure test requirements for pressure vessels after alterations or major repairs, i.e., type of test, test medium, test pressure, test gauges, duration, regulatory requirements and forms.

March, 2019 – June, 2019: API 510 Inspector, Intercon Company, TURKEY.

Tüpraş (Izmit Refinery) – Plant Shutdown

Perform internal inspection of Pressure vessels (Separators, towers, Steam drums and splitters) in accordance with the inspection plan.

Reviewing the vessel’s prior inspection results, prior repairs, and current inspection plan.

Determine the corrosion rates, remaining life, and next inspection date for each pressure vessel.

Review and update the inspection and NDE techniques required for each equipment, including the extent and locations of inspection and NDE.

Authorize any repair or alteration work before the work is started, and designate the hold points that are required;

Determine the pressure test requirements for pressure vessels after alterations or major repairs, i.e., type of test, test medium, test pressure, test gauges, duration, regulatory requirements and forms.

Identify and document any required repairs, including ensuring all regulatory rules are followed and completing regulatory forms.

Specify any special equipment access requirements, including all safety conditions and permissions.

Attending four shutdowns at Gulf of Suez Petroleum Company (GUPCO) – EGYPT LANGUAGE SKILLS

Arabic (Mother tongue)

English (Excellent, both written and spoken)

PERSONAL INFORMATION

Name: Ashraf Elnahhas

Gender: Male.

Date of Birth: 23/1/1991.

Marital Status: Married.

Nationality: Egyptian.

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