AJAYKUMAR K.K.
Mobile No: ****-703-***-****
Email : adrrbm@r.postjobfree.com
Nationality Indian
Year of Birth 1975
Position in Group Piping Designer -– Oil, Gas and Petrochemicals Unit,
KEY QUALIFICATIONS
Having more than 18+years of experience in Feed and Detail Engineering for Green Field (EPC) and Brown Field in the field of oil and gas(ONSHORE & OFFSHORE),petrochemical, Refinery. Main area of expertise includes Drafting of Engineering drawings related with Plant layouts, Plot plans, Equipment layout, Process Piping General Assembly drawings, Preparation of isometric & spools drawings of piping for fabrication purpose,Tie-in Schedule, Bill of quantities.
Areas of Experience:
Modeling Piping, Equipments & Pipe Supports using PDMS & PlantSpace(PSDS)
Design co-ordination with engineers/Vendors and other disciplines in all stage of project during design.
Involved in Off Shore Process Plants, Refineries, Oil & Gas Projects.
Able to prepare/check various Piping document such as Valve Schedule, Support Schedule, Tie-In Schedule, Line Schedule, Piping Bulk MTO, Valve MTO, deliverable list etc.,
Carryout site offshore & onshore for surveys/Field visits for the feed/project stage for required information for detailed design
Knowledge of Scope of Work, Preparing Drawings according to Clients Specification and Drawing Office Practice (DOP).
Able to prepare/check various Piping document such as Valve Schedule, Support Schedule, Tie-In Schedule, Line Schedule, Piping Bulk MTO, Valve MTO, deliverable list etc.,
Review and verify project completion deliverables and preparing red marked up drawing and coordinate with design team to update as built drawing as per approved red marked up drawing.
Responsible for all engineering deliverable and planning and monitoring all design activities in day to day basis and providing support to design team to prepare accurate deliverables in engineering standards.
Preparing Detail Engineering Drawings for Pipe Racks/Pipe Supports as per stress analysis reports done by CAE Pipe & CEASER software Packages.
General Arrangements for pressure Vessels & Storage Vessels, Components Design and Detail Engineering Drawings Preparation.
Carry out detailed quantity takes off from client provided drawings (tender stage), estimate cost of various elements of work and assist senior engineer in preparing tender bids.
Preparation of detailed Engineering drawings for Structures such as Roof truss, Platforms, Staircases
Correlate with other engineering Personnel.
Preparation of Alignment Sheets and Road Crossing Detail for Cross Country pipelines
Monitoring, guiding & giving inputs to Draftspersons.
Highly motivated and experienced in AUTOCAD, Plantspace and MS office Applications. Demonstrates ability to work efficiently with other Designers, Engineers and other personnel at various levels. Good communication, creative, positive, goal oriented
EDUCATION AND PROFESSIONAL STATUS
Diploma in Mechanical Engineering 1996-2000
Government Polytechnic, Visakhapatnam, India
National Council for vocational Training, in Draughtsmanship(Mech) 1993-1996
Bharat Heavy Plate & Vessels limited, Visakhapatnam.
Higher Diploma In Sofware Engineering
From Aptech Computer Education, Visakhapatnam, India
Technical Skills:
CAD Tools: Auto CAD 2D & 3D R’14 to 2014, Microstation XM edition, 3D Modelling with PDMS, Plantspace, Naviswork
Others: Microsoft Office, Autolisp Ms-Access &
Basic programming language C,C++
Database Tools: Basic knowledge of Oracle 8, Access 98
Database Programming Tools: Basic knowledge of Visual Basic
Familiarity With Codes & : Process Piping B 31.3 & Relevant
Standards API/ASME/ASTM
EXPERIENCE RECORD
2022 March to Fortune Engineering & Energy Services – Kochi-India
Till date Piping Designer
Project Involved : Involved in 3D Modelling & 2D Plot plan drawing of Skid Piping For SRU and GTU units for JPF-4At North Kuwait
2021 March to Equilibrum Engineering Consultancy
2022 Jan Piping Designer (Freelancer)
Project Involved : EPC FOR CALL-OUT CONTRACT FOR BUHASA WELLHEAD REMOTE MONITORING AND CONTRAL IMPLEMENTATION AND CONSTRUCTION OF OIL NETWORK OVER PRESSURE PROTECTION-LONG TERM
Preparation of Plot plan, Piping GA, Piping Layout and Piping Isometrics
2019 Apr to ILF - Abudhabi
2020 Apr Sr. Piping Designer
Preparation of FEED drawing for
Checking of Piping drawing such as Plot Plan, Piping GAs, Piping Layouts, Piping Isometrics and updation as per project scope.
Preparation of Piping Layout and Piping Isometrics for WAG and production Wells.
Preparation of Plot Plan, Piping GA, Piping Isometrics drawing related with Pig Launcher & Reciever for cross country pipeline(DNO project – Iraq
2018 Nov to CPPE - Abudhabi
2019 Apr Sr. Piping Designer
Preparation of Plot Plan, Piping GA, Piping Isometrics drawings, Piping Support Schedule, Pipe Support Standard, Tie-in Schedule related wtih Tank Farm area, Sectionalizing valve pit Area, Stations and Pig Reciever & Launcher for cross country pipeline(EPC FOR 16” LIGHT OIL EXPORT PIPELINE - KEC project – Kuwait)
Checking of Plot Plans for Lukoil Project(IRAQ) Conversion of Production Wells to Water Injection Wells
2018 Nov to Penspen - Abudhabi
2019 Feb Sr. Piping Designer
Projects Involved: Residual Design and Engineering Services for Ruamitha/Shanayel Production Restoration & 20% Technical Rate Project(ADNOC).
Checking of Piping drawing such as Plot Plan, Piping GAs, Piping Layouts, Piping Isometrics and updation as per project scope.
Preparation of Piping Layout and Piping Isometrics for WAG and production Wells.
Preparation of Plot Plan, Piping GA, Piping Isometrics drawing related with Pig Launcher & Reciever for cross country pipeline(DNO project – Iraq)
2018 May to WORLEYPARSONS - QATAR
2018 Nov Sr.Piping Designer
working in the same project which we left in 2016. (SCOPE REVISED)
2017 July to APCON AMINITY CONSTRUCTION LTD.
2018 May Piping Designer
Working for a Pipeline project, Laying of Heat traced Pipeline with Associated facilites (HTPL) at BPCL – KOCHI REFINERY.
Associated with preparation of Piping GA’s for offsite piping,
Preparation of Alignment Sheets for Pipeline, Road Crossing detail drawing.
Selection and preparation of pipe supports drawing,
Preparation of piping isometrics and final MTO.
Fabrication drawing for Temporary pig launcher and reciever.
Modification Drawing for existing Structural support.
2014 Jan to WORLEYPARSONS - QATAR
2016 Sept Sr. Piping Designer
Prepartion of Work Pack for site Survey
Offshore linewalk based on Work Pack and tagging of CSCC susceptible Items
Preparation of isometric for lines which are not available based on Offshore Linewalk.
Fairing up of Isometric drawing prepared on site in AutoCAD
Preparation of Master Tracking sheet for NDT inspection.
Categorizing all the Piping Items based on Risk Factors(High/Medium/Low)
Group Formation for replacement of failed Items based on Evaluation Report.
Co-ordination with other Project team and Discipline for scope boundary Issues.
Preparation of work pack for CSCC failed Items,
MTO for final procurement using SAP Codes.
Company : NAMA MOTT MACDONALD
(Member firm of Mott MacDonald Group)
Oil, Gas and Petrochemicals Unit, Abu Dhabi
Position : Sr.Piping Designer
Period : April’13 to Oct ‘13
Preparation of Piping Study & Piping Layout drawing related with Feed for DIESEL DISPENSING/BUNKERING AND ASSOCIATED FACILITES – HALUL ISLAND.
Preparation of Isometrics and MTO for ETHYLENE RECOVERY PROJECT (BOROUGE)
As-Building Pipeline Manifold for GASCO Project
Prepartion of New Key Plan,
Updation of General Assemblies as per existing Facilites and incorporation of news facilties.
Company : RAMBOLL, Oil & Gas (Seconded to MEARSK OIL QATAR)
Sr. Piping Designer
Period : 02/2012 to 02/2013
Nature of Work: Offshore Piping On Al-Shaheen Platform
Duties& Responsibilities involved:
3D Modelling of piping using PlantSpace Design Series(PSDS) 3D Software and pipe support modelling using Pipe Support Modeller(PSDS),
Extraction of MTO, Piping Isometrics,
Preparation of Piping General Arrangement, Tie-in schedule, Demolition Isometrics and Piping Support Demolition Drawings for off shore projects.
Projects involved :-Remaining GRE Issue, BG - Loc, Dump line (GREBGWI)
Hazop action – cellar deck closed drain drum replacement
(COMCD001)
Company: PENSPEN INTERNATIONAL LIMITED
Consulting Engineers, Abu Dhabi, U.A.E
Period: 10/2008 – 01/2012
Position: Sr.Piping Designer
Responsibilities:
To execute the job in compliance with the project requirements and company’s quality systems.
Responsible to meet project man hour and schedule targets for all assigned deliverables.
To be thoroughly conversant with the project P & IDS, piping material specifications and project Standards.
Prepare Over all plot plan, plot plans, GA drawings, layouts and isometrics.
Prepare mechanical piping schedules i.e., Line Schedule, Valve Schedule, Tie-in Schedule, Equipment Schedule, Pipe Support Schedule etc,.
Prepare MTO (Material Take off) for Pipes & fitting and Valves.
Prepare design layout/route studies for discussion/ evaluation with engineers.
Support activity for data sheets shall include assistance in preparation of equipment sketch and nozzle orientation plan for equipments.
Support activity for requisitions shall include assistance in preparation of BOQ’s for purchase.
Support to ensure that vendor information’s is incorporated in to the appropriate drawings.
Review Vendor drawings against layout requirements.
To liaise with engineers for the production of all Piping Drawings.
To check the work of the design team members in line with Project specification and project Standards.
To support and monitor the work and progress of assigned supporting designers/draftsmen.
To coordinate with other discipline engineers/designers on the requirements/implications of the piping design.
Prepare route layouts.
Assemble documentation packages and produce drawing sets to be checked by engineers.
MAJOR PROJECT:
ADCOP - Abu Dhabi Crude Oil Pipeline Projects
Habshan to Fujairah.
Client: INTERNATIONAL PETROLEUM INVESTMENT COMPANY
Abu Dhabi Company for Onshore Oil Operations (ADCO) End User
Area: Main Oil Terminal (MOT, Fujairah)
ADCOP originate from Habshan (MP21) in Abu Dhabi, which is presently the collection centre for the bulk of Abu Dhabi's onshore crude oil production. The PIPELINE will terminate at Fujairah. The PIPELINE has been designed for transporting 1.5 MMBPD of Murban Blend crude oil from ADCO Facilities at Habshan over a distance of about 403 km, including the section between MP21 and Habshan to an Oil Terminal in Fujairah for export through offshore loading facilities. The PIPELINE will be capable of transporting 1.5 MMBPD of crude oil from MPS to MOT with an optional increase in capacity to 1.8 MMBPD with the use of DRA.
The MOT will include 8 No. 1 MMB crude oil storage tanks, as well as the necessary loading pumps for the delivery of the crude oil to ocean going tankers.
Role: Preparing Plant Model / Master / Layout with respect to ADCO requirements. Guiding a team of designers for preparing deliverables.
Company: RAMBOLL, Oil & Gas (Seconded to Maersk Oil Qatar)
Period: 01/2007 – 09/2008
Position: Senior Piping Draftsman
Duties & Responsibilities involved:
Preparation of Piping General Arrangement,
Piping Isometric drawings,
Pipe support drawing for piping systems (offshore). (Water Injection Project),
Well Program
Company: Integral Services Co. W.L.L, Kuwait
Period: 11/2003 – 11/2006
Position: Piping Draftsman
Projects involved:
Replacement of Fire water pumps and Prime Movers for all GC’s and BS’s In SEK field areas
Enhancement of Sulphur Recovery Units 04& 74
Local Marketing Project: Crude Export Facilities at NTF, STF & MAA Project.
Duties& Responsibilities involved:
Preparation of Piping General Arrangement drawings for fire water Pump house using all the necessary documents such as Piping Specification and data sheets, pump data sheets, Civil foundation drawing etc.
Preparation of Equipment layout,,Plot plan for Civil Foundation details
Preparation of fabrication Isometric Drawings & MTO.
Preparation of Fabrication Drawings for special items.
Preparing relevant sketch and Document as per KOC requirements
Preparation of Alignment sheets for cross- countrypipeline for Diameter 12” line.(Local Marketing project)
Piping General Arrangement Drawing for Refinery and Petrochemical Plant (Offsite, Tank Farm Area Units) based on P & ID.
Preparation of Alignment Sheet drawing and road crossing detail for 48” Cross Country Pipeline Crude Export Facilities at NTF, STF & MAA Project.
Company: Albanna Engineering, Dubai
Period: 02/2002 – 10/2003
Position: Piping Draftsman
Projects involved:
Amine Unit/Sulphur Recovery Unit at Fujairah
Permanent Oil Tanker Berth at Port of Fujairah
Duties& Responsibilities involved:
Preparation of Interconnecting P&ID with Existing Plant & new S.R.U & Amine Unit.
Preparation of General Arrangement drawings for Interconnecting Piping between existing Plant& new Sulphur Recovery & Amine unit using all the necessary documents such as Piping Specification, Piping standards,Existing drawings
Preparation of As-Built drawings
Preparation of Isometrics from G.A. drawings.
Preparation of Bill of Quantities & Calculation of Total Inch Dia of Welding & help Planning related Activities.
Preparation of P&ID for Permanent Oil Tanker Berth at port of Fujiarah
Preparation of Plot Plan, General Assembly Drawing, Isometrics & Bill of Materials For permanent Oil Tanker Berth at Port of Fujiarah.
Company : DOLPHIN DESIGNS, VISAKHAPATNAM,INDIA
(Engineering Design & Detailing Consultancy)
Period : 11/1996 – 02/2002
Position : Draftsman
Projects involved:
Extension of Polymerisation Plant for L.G.Polymers
As-Built drawings for Fire protection system for HPCL
Conveyor System for Visakhapatnam Steel Plant
Duties& Responsibilities involved:
Preparation of General Assembly drawings related with Heat Exchangers,
Preparation of Detailed Drawings.
Preparation of Plant layout of process plant (Equipment location Plan, Foundation location plans).
Preparation of As-built drawing for Extension for Polymerisation Plant at LG Polymers
Preparation of Detailed Drawings and BOM(MTO)
Technical Support for Fabrication
Company : Bharat Heavy Plate & Vessels Ltd., Visakhapatnam, India
Period : 11/1993 – 11/1996
Position : Mechanical Draftsman(Trainee)
Responsibilities:
Preparation of isometrics from general assembly for cryogenics piping system.
LANGUAGE CAPABILITY
Hindi : Spoken – fluent;
English : Spoken – fluent; written – fluent; reading – fluent
Malayalam Spoken – fluent; reading – fluent
Telugu : Spoken – fluent; reading – fluent