Mr. SHASHANK SATYA

Mobile: +91-982*******

E-Mail: adro8u@r.postjobfree.com

HIGH LEVEL PROFESSIONAL

Strategic Planning Quality Training & Development Team Management

Total Work Experience of 9 Years 4 Months

CAREER OBJECTIVE

Quality-oriented professional committed in bringing out the best in the company using my skills and expertise in QA management. My strong exposure to QA processes and procedures will be very helpful in producing only the best and quality products of the company.

PROFILE SNAPSHOT

Certified Internal Auditor (Certified by Anchor of Quality System Certifications)

New Supplier Development as per new supplier development guideline (ISP-12)

Effective project team member for new part development

Manage the weld shop process quality (MIG welding, Spot welding, Nut projection, Stud welding)

Manage the weld shop process quality (Robotic welding & Manual welding)

Managing continual quality improvement

Knowledge of using effective problem solving tools such as 8D, A3, 5W1H etc.

Knowledge on APQP

Knowledge about PPAP Process

Basic Knowledge on TS16949/QMS/ISO.

Internal Actions to recognize on quality problem of in-house, Supplier and customer end.

Analysis of routine problems and supporting Production team for its elimination.

Analysis and controlling rejection rework PPM at In-house and customer end as well.

Process audit on production line.

Supplier audits & other up gradation activities as per plan to ensure quality system at supplier end.

Responsible for developed Poke-Yoke on line controlling field and customer complaint.

Responsible for prepared and update SOP, Work instruction, Quality alert, OPL, Inspection check sheet and Skill matrix of team member.

Knowledge of Product manufacturing processes like Stumping, Welding, Plating and Painting etc.

Career Synopsis

MBA (Operation

Management & Marketing

Management) from ISBM in 2018

B.E. (Mechanical Engineer)

from RGPV, Bhopal in 2012.

Intermediate Education

from Bihar Board.

IT SKILLS

Design SKILL

AUTO CAD Designing

From Indo-German MSME

Indore

TRAINING UNDERGONE

Welding, GD&T, PPAP, CAPA,

Kaizen, Poka- Yoke, TPM, QM

Pillar, QMS, JH, TS16949, MSA,

7 QC tools, 8D, Internal Audit, 5S

- Visual Management,

Ergonomics Safety & Material

handling Procedure

Jay Bharat Maruti Limited (J5),

Vithalapur, Gujarat

EMPLOYMENT DETAILS

Growth Path:

Jan 2018 to Till Date as an Assistant Manager (SQA-Head) Company Profile:

JBM Group is a focused and progressive conglomerate aiming to add value to our customers’ business via its products, services and innovative solutions. The Group has a diversified portfolio with presence in multiple domains such as Automotive, Engineering & Design services, Renewable energy, Railways and OEM. JBM Group currently has an infrastructure of 40 manufacturing plants, 4 Engineering & Design centers across 18 locations globally. The multibillion dollar JBM Group has broadened its horizons by focusing on quality delivery, solutions approach, product development processes, flexible manufacturing systems and contract manufacturing. JBM Group comprising primarily of auto component division, caters services to esteemed clients that include Ashok Leyland, Bajaj Auto Ltd, Fiat, Ford, General Motors Corporation, Honda, Hero, JCB, Mahindra, Maruti Suzuki, Renault, Nissan, TATA, Toyota, TVS, Volvo-Either, Volkswagen and many more.

KEY RESULT AREA

New Supplier Development as per new supplier development guideline

New product development, customer issue resolution and manufacturing effectiveness improvements

Monitor the supplier quality performance like PPM, Vendor Rating and improve the performance with appropriate actions.

Ensuring quality concerns from suppliers are addressed using tolls such as A3, Kaizen, Poka-Yoke, etc.

Quality planning for Incoming inspection of supplier parts

Performing Incoming inspection of the supplier parts as per quality plan

Conducting Supplier system & process audits as per the audit plan & identify areas of improvement for improving quality of the Parts

Conducting PPAP for supplier parts for all Engineering changes, new project parts, quality /process improvement.

Provide Inputs /suggestions to Product development Team for the horizontal deployment of Lessons learnt, Design Change Request to improve part product quality.

Third party inspection of BOM material as per planned schedule.

Responsible for the VSA (Vendor System Audit) conducted by SMG (Suzuki Motor Gujarat) / MSIL

Responsible for the Prepare of MCM/MRM for SQA section.

Responsible for the Prepare the daily MIS Report

Responsible for the SAP (System, Application & Products in data Processing) Utilization & score improvement.

Responsible for continuous training provide to our team member.

Managing our quality rules, process structure and documents

Coordinating internal audit and certification audits

Maintain customer relationship& acts as point of contact with customer contact as required.

Implemented 4-M methodology to facilitate tooling/process correction.

Responsible for cost saving at our section.

Implemented Kaizen using 5-S methodology.

Project

Team Member of Slug Jam/ Hole & Slot miss issue 100% eliminated project

Manpower detection project form inspection

Reducing the 100% Inspection of BOPs by Vendor/Supplier quality improvement

EXPERIENCE DETAILS

Badve Autotech Private Limited,

Vithalapur, Gujarat

Growth Path:

May 2017 to Jan 2018 as a Sr. Engineer (Quality Department-QMS) Company Profile:

M/s Badve Engineering Ltd. Is an OHSAS-18001, ISO-14001, TS-16949 certified company, is a conglomerate of leading auto ancillaries of Badve group. Today, that Small Seed has grown into a Fully Grown Tree, this Badve Engineering Group having its presence in almost all parts of India, with more than 20 Manufacturing Plants. Processes include Sheet Metal Fabrication and Surface Treatments – Painting, Electro Plating; Plastic Molding and Painting. The Group mainly manufactures Auto Components and Aggregates for 2W, 3W and 4W Manufacturers, Components for Home Appliances and also Helmets under JV with Vemar of Italy. Major Outputs are Exhaust Systems, Chassis and Frame Assemblies for 2W, 3W, 4W and other Vehicles. Quality Products and Customer Satisfaction are main Motors, bringing many Credentials to the Group in terms of 3 National Awards, a unique feat not achieved by anyone else and JIPM International Award.

Responsibilities:

Responsible for maintain the DWM.

Implementation of structured Problem Solving Approach for elimination of chronic defects.

Responsible for prepared and update SOP, WI, OPL, Inspection check sheet and Skill matrix of workman.

Responsible for the Validation of Final Inspection Gauge as per Plan.

Responsible for the Training Given for Q-Gate Inspector.

Responsible for the Product Audit as per Plan.

Responsible for the internal process audit as per Plan.

Responsible for the Customer Complain Action Plan and also Implements on Line.

Responsible for the Prepare and update Control Plan.

Responsible for the Prepare MRM.

Responsible for the Prepare Quality Performance report.

Responsible for the Prepare CRM

Growth Path:

July 16- to May 2017 as a Assistant Manager (Quality Department-Process In charge) Deputation:

The AMW Motors Company is certified to TS16949, by TUV. AMW Motors (AMW) is India's third largest manufacturer of heavy commercial vehicles and has achieved a unique position in India's transportation sector through innovative engineering and customer orientation. The company also received six consecutive awards for its vehicles by various industry forums. Our vehicles have won several awards for innovation and performance, including Truck of the year award.

AMW Auto Component Limited,

Bhuj, Gujarat

Badve Engineering Limited,

Vithalapur, Gujarat

At the sprawling complex in Bhuj, Gujarat, AMW also manufactures components for the automotive and general engineering industries. The company manufactures world-class wheel rims for cars, trucks, tractors and several other vehicle categories. It also manufactures skin panels, inner panels and compressor shells. Wheel rims

AMW's wheel rim plant is one of India's largest single-location facilities, with an installed capacity of 15 million wheel rims per year for a range of automobiles.

Press shop (stampings)

AMW's press shop caters to the needs of a diverse range of industries. Clients include automotive, white goods and general engineering companies. AMW's state-of-the-art press shop can shape 100,000 tons of products per annum. Growth Path:

Feb 2015 to June 2016 as a Engineer (Quality Department-Process Engineer) Company Profile:

M/s Badve Engineering Ltd. Is an OHSAS-18001, ISO-14001, TS-16949 certified company, is a conglomerate of leading auto ancillaries of Badve group. Today, that Small Seed has grown into a Fully Grown Tree, this Badve Engineering Group having its presence in almost all parts of India, with more than 20 Manufacturing Plants. Processes include Sheet Metal Fabrication and Surface Treatments – Painting, Electro Plating; Plastic Molding and Painting. The Group mainly manufactures Auto Components and Aggregates for 2W, 3W and 4W Manufacturers, Components for Home Appliances and also Helmets under JV with Vemar of Italy. Major Outputs are Exhaust Systems, Chassis and Frame Assemblies for 2W, 3W, 4W and other Vehicles. Quality Products and Customer Satisfaction are main Motors, bringing many Credentials to the Group in terms of 3 National Awards, a unique feat not achieved by anyone else and JIPM International Award.

Responsibilities:

Responsible for Lead the Daily Morning & Evening Meeting with Q-Gate Inspector and Quality Team.

Daily Ensuring supply of quality BOP on line.

Responsible for maintain the Hourly Part Inspection Report for Production Line run smoothly.

Responsible for Approved the FOI.

Responsible for Fill the G-Gate Daily Check Sheet.

Responsible for complete In-Process and final inspection.

Responsible for the Validation of Final Inspection Gauge as per Plan.

Responsible for the Training Given for Q-Gate Inspector.

Responsible for the Analysis the Rework Rejection on Daily Basis.

Responsible for the Daily Maintained the Process Check Shee Emkay Auto Indore Pvt. Ltd., Pithampur

INDORE (M.P.)

I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars. Place: - Kadi Shashank Satya

Growth Path:

July 2012 to Feb 2015 as a Engineer (Quality Department-Process Engineer) Company Profile:

M/s “Emkay Auto (Indore) Pvt. Ltd.”, Pithampur (A Group of Emkay Automobile Industries Ltd. Gurgaon.) company is the one of the leading Original Equipment Manufacturer of Spring, Sheet Metal Components, Forging, ERW Tubes, Spring Steel Wire, Machined and Tubular Components & largest manufactures of sheet metals & sheet frame welded parts for major OEMs Companies of the Two Wheeler and four wheeler industries. This has been instrumental in getting an ISO/TS 16949:2000 certification.

Responsibilities:

Organizing internal audits and plans on audit findings.

Standardizing & documenting operation procedures.

Analyzing customer & in house complaints & generating corrective measures using why – why analysis.

Maintain process audit reports at every section

Working as a In-Process Engineer.

Control In-process of frame of Mahindra Bikes & Always maintains Quality.

Maintains Process Audit of product.

Father's Name : Mr. Ravindra Nath Singh

Native Place : Bhagalpur (Bihar)

Current Location : Kadi, Ahmedabad (Gujarat)

Gender : Male

Date of Birth : 15th Jan, 1990

Marital Status : Married

Nationality : Indian Language

Known Language : English, Hindi

Job Location Preference : PAN India

DECLARATION:

PERSONAL SNIPPETS

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