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HVAC, MEP, Fabrication, Site Engineer

Location:
Mumbai, Maharashtra, India
Posted:
July 03, 2022

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Resume:

N.SATHEESHA

+91-997*******, +91-776*******

adrl0e@r.postjobfree.com, adrl0e@r.postjobfree.com

Permanent: VDERAPURA(V), ANAVERI(P), Bhadravathi, Shimoga(D).

Karnataka, India.

Present: #***, 1st Main, 4th House, P&T Colony, Vinobanagar, Shimoga

SENIOR CIVIL- PRODUCTION & FABRICATION MANAGER PROJECT MANAGEMENT

PROFESSIONAL SNAPSHOT

A Senior Production & Fabrication Manager with over 25 years of robust experience in project management, maintenance, fabrication of steel structures & erection, erection of PEB structures. Well versed in steel structures, commissioning and inspection of heat exchangers, cooling towers, pumping stations, chiller unit, boilers, STP, space planning, capacity utilization, production, quality assurance.

Key Skills:

Profile Snapshot:

Skilled in material dispatch, construction & commissioning activities; Proficiently instigating cost saving measures to achieve substantial reduction in terms of man-days, production cost, raw materials and energy consumption

Manage the production of design and construction documents for bridges from concept through construction.

Recognized the requirement of the client by visiting client sites. Ensued, track and verified the equipment/structures while building, erecting and commissioning at sites.

Deft in analyzing organization requirements and accordingly suggesting solutions, leveraging the latest technologies, defining the vision and setting up the future roadmap

Strong technical background with hands on experience in working in the multiple capacities, including design, engineering, project coordination, planning and scheduling, executing steel structure projects, procurement, production management, material and management and contract management

Capable of implementing quality and process improvement tools to facilitate smooth functioning of overall operations and thereby improve service and reduce costs

Fully conversant with internationally adopted HSE/safety norms, systems, procedures, practices and related regulatory provisions

Demonstrated strengths in managing in inspection, tracking records, materials flow & projects; Expertise in managing entire gamut of production activities, developing, nurturing and strengthening teams by deploying evolving management practices and innovative thoughts.

KEY CAREER HIGHLIGHTS

Apr 2018 – Till date: HULMANI CONSTRUCTIONS Head Structural Steel PEB, Fabrication and Civil Projects

Key Deliverables

Structural Engineering:

Understanding client requirements by visiting client sites.

Preparing sketches, working drawings and specifications based on the site, the client needs and building regulations. Analyzing test results such as structure sample tests from the site.

Coordinating with clients, architects, mechanical engineers and other specialists in the construction industry to discuss plans.

Liaising with local authorities, architects and clients to obtain permits and visiting site to ensure adherence to plans and specifications.

Following up or checking the site regularly while the equipment/structures are being built, erected and commissioned.

Project Planning:

Managing project reports; executing program/plans after thorough discussion with clients, selection of sites, project evaluation in terms of outlays & profits attached.

Establishing time span of project execution as per client specifics; listing down resource needs for projects, after considering the budgetary parameters set.

Planning time & resources, scheduling the activities, updating actual progress, analyzing variance, forecasting weekly & monthly resource requirements etc.

Monitoring/discussing project status; reviewing during the course of project review meetings.

Site & Construction management:

Supervising all construction activities including providing technical inputs for methodologies of construction & coordination with site management activities.

Identifying & developing alternate vendor source for achieving cost effective purchase of equipment, accessories & timely delivery so as to minimize project cost.

Ensuring that equipment/materials received are in accordance with the quantity & quality.

Contract Management:

Preparing & floating of tenders to contractors/sub-contractors, evaluation of offers, techno-commercial discussion & finalization of contract in view of project schedule.

Settling of all techno-commercial disputes / clarifications during execution of project.

Preparing BOQ's, calling of tenders, short listing of agencies, execution and managing the project in coordination with client, architect and the contractors.

Deploying review systems to manage execution as per effective techno-economic feasibility.

Co-ordination:

Responsible for coordination with the engineering, purchase and finance department for design & drawing specification, dispatch of materials at site’s, raising invoice and payment through SAP.

Interacting with client for securing quick approval of the designs provided & carrying out planning as per pert chart requirement and ensuring proper cash flow cum payment on time.

Coordinating with staff and sub-contractors on site for project progress.

Apr 2016 – Apr 2018: Al Tasnim Enterprises LLC (Al Turki Enterprises LLC). Muscat, Oman, as Fabrication Manager - Steel Structures

Key Deliverables

Observed, guided and oversaw detail manufacturing activities in order to ensure optimum utilization of manpower, consumables, facilities and cost effective on time for providing quality products.

Interacted with shifts, work centers, QA, PPC, engineering, projects in order to ensure maximum use of resources and to deliver quality products timely through continuous production.

Investigated, advised, mentored and controlled improvements area to reduce cost & cycle time as well as streamlined manufacturability of products in the manufacturing processes.

Discussed and implemented management system procedures in order to ensure execution and maintenance of management systems.

Encouraged subordinates to recognize & endorse training needs, impart on job training, resolve disputes/grievances, reviewed disciplinary action in order to maintain congenial atmosphere & team spirit.

Devised and retained EHS procedures, ensured compliance to reduce accidents by following safety guidelines. Arranged procurement of material in order to meet production targets & control inventory.

Handled project reports, implemented program/plans thorough discussion with clients, selection of sites, project evaluation in terms of outlays & profits attached.

Reviewed subcontracting and procurement plan to ensure compliance with the Contract, managed entire activities pertaining to claims management, insurances and conflict management.

May 2015 - March 2016: Cleveland Bridge Steel Co Ltd., Jubail, Saudi Arabia, as Erection Manager - Steel Structures

Key Deliverables

Recognized the requirement of the client by visiting client sites. Ensued, track and verified the equipment/structures while building, erecting and commissioning at sites

Adroitly created and setup time span of project performance as per client details as well as sort out resources for projects, after considering the budgetary parameters set

Effectively made sketches as well as operated closely with the team for drawings and specifications based on the site, the client needs and building regulations

Communicated with clients, architects, mechanical engineers and other specialists to discuss plans within the organization

Evaluated test results by monitoring structure sample tests from the site

Linked and discussed with local authorities, architects and clients to obtain permits and visiting site to ensure adherence to plans and specifications

Key Project

King Abdulla Financial District (KAFD) site Riyadh

Handled Erection 11,000 Tons of steel and Invoice follow-up

Key Achievements

Adroitly provided support to the team for structural design, drawing analysis and defined right quantity of steel required for the project

Successfully implemented cost effective and optimum utilization of resources by completing fabrication and erection techniques

Acknowledged for ensuring adherence to quality in all stages of work processes right from material conceptualization to erection

Maintained record of welding test reports, safety permit & checklists to ensure smooth process flow

Aug 2012 - May 2015: ANS Constructions Ltd., as Senior Manager (Services & Steel Structures)

Key Deliverables

Spearheaded entire operations for execution, starting from mobilization to finishing of overall project accomplished

Monitored and directed overall phase of implementation, including structural steel erection, electrical equipment and all related building works

Lead MIS system for smooth functioning of process and to get assistance from H.O. Checked the quality control of materials to ensure good product

Interacted with the client to acquire more economic assessment and erect of the organization. Detained the system for managing cost and its instigation

Analyzed and inspected drawings/specifications and delivered technical assistance to the client. Successfully managed and led the services of PHE work

Operated for scheduling time & resources, planning the activities, updating actual progress, analyzing variance, forecasting weekly & monthly resource requirements etc.

Key Projects

Zuari Garden city project (Phase1 & 2). Mysore, Karnataka

Scope:

oConstruction of 95 Luxury Villa's and 114 Row Houses

oServices rendered & Sanitary Fixtures

oSoil, Waste, Rain Water and Vent Pipes

oWater Supply System

Mar 2011 - Aug 2012: Rohan Group as Manager Structural - Mechanical

Key Deliverables

Oversaw all construction activities, including delivering technical inputs for methodologies of construction & coordination with site management activities

Recognized and improved alternative vendor source to gain cost effective purchase of equipment, accessories & timely delivery for minimize project cost

Verified equipment/materials established are as per the quantity & quality as well as interfaced to discuss project status & reviewed the course of project during meetings

Acknowledged for managing 1200 Tons of steel fabrication & erection, sheeting in MRF Tyre,Tamilnadu. Supervised 13000 Tons of steel fabrication & erection, sheeting etc.

Reviewed the operational practices, identify the areas of obstruction/quality failures and advise on process changes for qualitative improvement in productivity

Key Projects

Mahindra Vehicle Manufacturing Plant; Atlas Capco Ltd, Pune

oHandled 15000 Tons of Steel Fabrication & Erection and Sheeting, Pune,

Prestigious Client Handled

TATA Blue Scope Steel, L. G. Electronics, Hindustan Unilever Ltd, DSM Engineering Plastics, Dow Chemicals, Atlas Copco, Mahindra Vehicle Manufacturers Ltd, MRF

PAST EXPERIENCE

Feb 2008 - Dec 2010: Synefra Engineering & Construction Ltd. (Formerly known as Suzlon Infrastructure Ltd.) as Manager Site Management - Mechanical

Feb 2004 – Feb 2008: Rohan Group

Growth Path

Feb 2004 – Dec 2004 as Structural (Mech) Engineer (Personal Product Plant, Hardwar)

Dec 2004 – Sep 2005 as Structural (Mech) Engineer (LG Electronics, Pune)

Sep 2005 – Feb 2006 as Structural (Mech) Engineer (B.S.B.S. Hinjawadi, Pune)

Feb 2006 – Apr 2007 as Structural Mech) Engineer (B.S.B.S now TATA Blue Scope Steel Ltd Chennai)

Apr 2007 - Jul 2007 as Site Engineer Structural (Mech) (DSM Engineering Plastics. Ranjangaon, Pune)

Jul 2007 – Dec 2007 as Site Engineer Structural (Mech) (Suessen Asia, Shirwal, Pune)

Dec 2007 – Feb 2008 as Site Engineer Structural (Mech) (Dow Chemical’s International Pvt Ltd Chakan Pune)

Dec 1999 – Jan 2004: S.G.K. Industries as Shop Floor in Charge

PRODUCTION INDUSTRY

M/s S.G.K. Industries Shimoga, a leading manufacture of Pistons, Liners, Hoist Cylinders, Tubes and Housings

The Key Areas of Exposure:

Overseeing Machine Shop, Tool Room, Quality Control, Trouble Shooting with Machines, components, customer satisfaction& Custom built of machines of the entire shop floor. Coordinate between shifts, work centers, QA, PPC, Engineering, projects in order ensure maximum use of resources to deliver quality products timely through uninterrupted production. Maintaining stock of material without any variance by conducting stock verification and documentation. Developing and improving storage, capacity utilization, internal and handling Systems to ensure seamless operations. Developing process parameters, testing techniques to improve the quality of the production tools and reducing the rate of rejection and re-work.

Clients Handled: TELCO, BEML, Ashok Leyland, Kirloskar Oil Engines Ltd., Automotive Axles Ltd., H.A.L., B.E.M.L.,

Defense, Ashok Leyland, Mahindra & Mahindra, H.M.L., WIDIA, Arvin Exhaust India ltd. Chennai. Electrex (India) Ltd., P.G. PAL, Grieves Ltd., Kirloskar Oil Engines Ltd.

1994 – Dec 1999: Avant Tools as QA Engineer & Shop In Charge

PRODUCTION INDUSTRY/TOOL ROOM

The Key Areas of Exposure:

Responsible for handling third party inspection, preparing inspection schedules and dispatch of materials.

Identified areas of obstruction / quality failures and taking appropriate corrective measures as per quality standards.

Maintaining quality in all stages of process from conceptualization up to dispatch, to meet customer's inspection standards. Following up for records viz. On line inspection report/ process card. Proof machining sketches. Final inspection report.

Notable Accomplishments:

Dexterously handled various functions as a Shop Floor In Charge such as: Drawing Analysis, methodizing and planning, machining sequences, follow up of jobs. Maintenance of CNC & Conventional Machines. Identifying critical problems in machines (CNC & Conventional Machines) and initiating corrective action. Achieved cost effectiveness in operations through adherence to quality standards. Bestowed with the responsibility of: Preparing inspection reports, process sheets, job dimensional inspection report & samples. Undertaking research & development as and when required. Maintaining machines for enhancing productivity.

Reason for leaving each past & current employment: Looking for Career growth and desire to change career path.

Salary drawn for each past & current employment INR 85,000/-

Expected Salary: Minimum required NEGOTIABLE

Earliest availability date: 1 Month.

REFERENCES AVAILABLE ON REQUESTS

EDUCATION:

B.E. (Mechanical), May 1994 Kuvempu University

TECHNICAL SKILLS:

Quality Assurance

Auto-Cad

CNC Programming

CAD/CAM, Work Study

PERSONAL DETAILS:

Date of Birth:

05th Aug 1967

Nationality:

Indian

Passport Details:

T 7931992 (2029)

Linguistic Abilities:

Kannada, Hindi, English, Tamil, Marathi.



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