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C Safety Supervisor

Location:
Delhi, India
Posted:
June 25, 2022

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Resume:

Future Consumer Ltd.

Senior Executive QA-North Region Corporate Office, Gurgaon

JUNE’21 – till date

Nadeem Khan

: 995-***-****

: adrite@r.postjobfree.com

Seeking a challenging opportunity in Supplier Quality / Systems / Technical in FMCG A result oriented professional with almost 10+ years of experience in handling food safety management systems, process improvement and Supplier Quality. Certified Internal Auditor for Food safety system certification & HACCP from SGS. Certified internal Auditor for QMS & Version 4.1

Presently associated with Future consumer Ltd. as Senior Executive QA North region. Well versed with Food safety standards ISO 22000:2005, FSSC 22000 Version 4.1 & QMS Skilled in auditing, training, process mapping & process improvement. A self-motivated team player with an analytical mind with ability to think clearly and logically. Fostac trained for Advanced level-2 manufacturing

Working knowledge for home care/personal care products & food products Auditing Experience in COP units, DC operations, Packaging industries, HPC & Food Industries. Experience in Canning, Tetra pack juices, Can line(CSD, Carbonated Juices),Pasta, Frozen, HPC products, Sweets, Namkeens, juices, Seeds,Dry fruits, Spices, Pulses, rice, Pasta, Culinary sauces, ketchups Certified Internal auditor, Supplier audits, ISO 22000:2005, FSSC 22000 version 4.1, H A C C P, ISO 9001:2015, G M P, Regulatory affairs; Legal Metrology, New Line Validation, Auditing, Vendor Management, Process Documentation, Risk Assessment, Training & development, Communication & reporting, HPC & Food Co- packer audit, RMPM vendor audit, Process Improvement, RCA, CAPA, SPC, MSA (Measurement system analysis), Food safety manuals, SOPs, Pest control, New Product development, SAP QA32, Systematic problem solving methodology: 5 why analysis,5S, DMAIC, 8D approach, FMEA,5W2H,cause and effect diagram/Fishbone Diagram Planning & execution of Supplier Quality Assurance audits of co-packers, raw & packaging materials for existing and new vendors to support in managing and preventing quality incidents. Also ensure no deviation leading to complaints.

Conduct QA audits of COP Units, DC Operations, HPC vendors (Home & personal care), BB stores, Easy day stores to support in managing and preventing quality incidents. Accountable for the development of Raw Materials & Packaging Materials specifications as per regulatory

/ statutory and customer requirements with Technical team. Supporting supply chain with supplier performance reviews by trend analysis of the deviations, rejections, and exceptional release and improvement initiatives. Track and identify non conformances related to supplies and identify improvement opportunities. Assisting vendors in upgrading their systems & processes for their inadequacies by arranging training sessions.

Process improvement by risk assessment of the process and critical raw and packaging materials. Accountable for ensuring implementation, acceptance and maintenance of Quality and Food Safety systems as per Future consumer Ltd Quality Standard to meet requirements. Handling North region QA Complaints: BB stores, Easy day stores, Co-packers, Suppliers, DC units, consumer complaints

Facilitate Plant Productions & physically present during production for smooth functioning of the production according to criticality of the product. Facilitate smooth functioning of new product launches, lab trials & commercial trials. Product Benchmarking for better understanding of the products. Quality Data evaluation to identify process improvements opportunities. Involvement with cross functional team’s regulatory teams, vendor management team, packaging team, R& D teams, DC teams

Handling DC QA teams,monitoring their daily activities, reporting and issues coming during vehicle inward & taking decisions for acceptance /rejections. PROFILE SUMMARY

CORE COMPETENCIES

EXPERIENCE SUMMARY / KEY RESPONSIBLE AREAS

M/s Field fresh Foods Pvt. Ltd.(Del Monte)

Executive-Technical Services (H.O)

Apr’2019 – Jun’2021

Monitor the toll manufacturing operations (3P units) in north region and ensure Food safety management system implementation. Ensure no deviation leading to complaints/non-compliance. Planning & execution of Supplier Quality Assurance audits of co-packers, raw & packaging materials for existing and new vendors to support in managing and preventing quality incidents. Supplier Quality Assurance – conducted audits and communicated the audit report to the suppliers and close CAPA on time

Handling 3P complaints and ensuring close CAPA on Time. Working on product specifications & SOPs.

Actively involvement in the production, ensuring smooth production & no deviation leads to any food safety issue

Develop and Sustain Hygiene Management program in the manufacturing facility Auditing and reviewing of the process, intermediate quality and manufacturing practices Daily GMP Audit and follow up. Compliance in social and ethical audits. Sharing of MIS report, audit report & Monthly PPT for toll manufacturing. Ensuring quality and regulatory requirements in packaging material. RMPM inspection before production. Online monitoring & FG checking during production and ensures all requirement meets.

Monitoring Tetra Juice, Pasta, Canning, dry fruits production, seeds production, culinary sauces, Ketchup, Tomato paste & puree

Ensuring no deviation in DC operations related to product quality and food safety. Monitoring 3P monthly QA & production reports for any deviations, breakdowns Shelf life study of the products with R&D team and 3P teams. Sensory evaluation of the product with R&D team and 3P teams. Involved in cross functional activities-Market survey with sales team for product quality, requirements, services and availability of Delmonte Products in comparison with other brand products. Also helps to meet the sale target during survey.

Syrup making (simple syrup & final beverage) for carbonated beverages and Juices and their testing. Ensuring and monitoring CIP, cleaning of lines before and after production. Line CIP validation. MIS and ERP system handling and report making

Individually handling shifts and quality teams and taking decisions according to criticality of the issues, reporting to the management.

Individually handling can line, hot fill line, syrup making and their documentation. Incoming RMPM checking. Online monitoring & testing of CSD, hot fill, syrup as per coca cola standards. Yield calculations

Operating and trouble shooting of paramix (can line) Shelf life monitoring and record filling

Complaint samples testing in comparison with reference samples and standard samples. Maintaining & monitoring GMP, GHP, hygiene, Lab & plant cleaning. Pest control coordinator: Handling pest control for plant (CSD, Hot fill) Ensure implementation and monitoring of CCPs, OPRPs & PRPs. Following best practices for handling waste material. Active team member of plant sensory evaluation, complaint sample evaluation. Active Food safety team member, active participation in GMP, internal audits and external audits. Monitoring and maintaining daily GMP checklist.

Maintaining equipment calibration record and ensures timely calibration for lab and plant equipment’s. Maintaining Lab equipment’s, chemical, and their documentation. Handling 30 Persons team

Handling & active involvement with Coke R&D during commercial trials, new product launches

(carbonated juices, energy drinks, pulpy orange/mausmi, 180ml CSD), Line validation, product validation, process validation & related documentation. Giving training to college students, new QA employees & new coke representative about the process, testing and their documentation.

M/s Moon Beverages Ltd (Authorized FBO for Coca Cola India) Executive quality Assurance, Greater Noida

Apr’2015 – Apr’2019

M/s Sterling Groceries Pvt. Ltd (Manufacturer & exporter of spices) Executive-Quality Assurance, Greater Noida

Apr’12 – March’15

Monitoring & Inspection of product at all stage of processing and take CAPA if any nonconformance occurs To report to top management on the performance of the FSMS & also on any need for improvement To ensure that the FSMS is implemented, maintained & updated Worked on Standard up gradation from ISO 22000 to FSSC 22000 Conduct Raw & Finished Product analysis, On-line monitoring of the packing of the product To ensure & Conduct relevant training for employees on C C P s, O P R P s, GMP, GHP, warehousing, labeling, FIFO, pest management, personal hygiene, Traceability and other process & Food safety parameters.

Control of documents & records, Traceability of the product Plan and Organize management review meetings, Conduct internal quality audits Representative for external audits (SPAR, Bharti Walmart, PepsiCo, Kohinoor, ISO Audits etc.) Handle the work related to AGMARK, QA and food safety. Worked with the vendors R&D team to develop the new blend of spices. Handling customer complaints

GOLD MEDALIST in B.Tech Food Technologist for first in academic performance. Awarded “Best in interpersonal skills & team Spirits” in academics. FSSC & HACCP internal Auditor from SGS

ISO 9001:2015 Internal Auditor from LRQA

Received Appreciation for Best project on “best practices for handling waste material” during eagle. Received team award for 100% timely production completion of red cherry & successful launch of Seeds.

“FSSC 22000 4.1 Version Implementation” by Cotecna.

“Food Safety Supervisor – Manufacturing” (FOSTAC) by DNV in2017 & FICCI in 2019 Coke Technical Training “Eagles” organized by The Coca Cola India (6 months).

“GMP Tools” training organized by Coca Cola India.

“FSSAI – Packaging & Labeling Regulations” organized by FCL Team In-house training on GMP, GHP, HACCP, FOOD SAFETY by Coke Team. AGMARK training on chemical analysis of ground spices (41 days) and 8 days procedural training. Attend 1 day training on product testing and equipment’s used in the Lab by Intertek Food Lab Attend 1 day training program on food safety conducted by Bharti Wal-Mart (twice) Attend 1 day training program on ethical & social compliance conducted by Bharti Wal-Mart Food safety management system course by AUBSI achieved 83% Academic Certifications: Behavioral Science, English and communication, French 48 Days training in milk Plant quality control & quality Assurance by Mother dairy fruits & vegetable Pvt. Ltd., Patparganj, Delhi

35 days training in processing & quality department by Vita dairy, Ballabgarh, Haryana One month market survey on fruit products available in the market and their labeling requirements. Project on “Improvement in the Process Capability of Net Content”. Duration – Aug’ 17 – Mar’18

Role Played – Team Member

Synopsis – This project is based on Lean Six Sigma Methodology aimed to improve net content process capability at can line. Improved process capability from 0.49 to 1.09. Project on “Reduction in WUR”.

Duration – one month

Role Played – Leader

Synopsis – This project is aimed to reduce water uses ratio by identifying the leakages, opportunities and water wastage in the plant and enhance the water uses ratio by re-utilizing the good water wastage. Improved WUR from 0.68 to 0.82

ACCOMPLISHMENTS: KEY ACHIEVEMENTS & AWARDS

TRAININGS / CERTIFICATIONS

PROJECTS – OPERATIONAL EXCELLENCE

ACADEMIC TRAININGS / CERTIFICATIONS

Project on “Best Practices for handling waste /rejected material”. Duration – 40 days

Role Played – Leader

Synopsis – This project is to study the correlation between personnel behavior and practices followed for handling waste and rejected material. Instead of all the resources provided why there is a lack in implementation of good practices during waste material handling. Improved GMP score from 58% to 74% Project on “Manufacturing Excellence of coke range of products” at Moon Beverages ltd. Duration – 49 days (college major projects)

Role Played – Leader

Synopsis- This project is to identify the techniques, equipment’s, testing and process used in the industries for maintaining product quality. Also identifying the NCS in the plant for better improvements. Project on “Manufacturing Excellence & food safety standards of spices” at Sterling groceries Pvt. ltd. Duration – 2 Months

Role Played – Leader

Synopsis- This project is to identify the equipment’s, testing and process used in the industries for maintaining product quality. Also identifying the NCS in the plant for better improvements according to ISO22000.

Project on “Development of Training Modules on GMP & GHP for a food manufacturing organization”. Duration – April’ 13- May’14

Role Played – Leader

Synopsis – importance of training is depicted, the behavioral issues faced and the actions taken to solve them.

DEGREE UNIVERSITY YEAR %AGE

B.Tech food Technology Amity University 2008-20012 77.3 Food Quality and Safety Management AUBSI 2011 83

MBA In Operations Management SMU 2014 C

PERSONAL PROFILE

Father’s Name : Hafeez Khan

Date of Birth : 20 Oct 1990

Languages Known : English and Hindi (Proficient),

Urdu, Arabic, Sanskrit and French (Learning)

Address : H.No.7625, Parvatiya colony, NIT Faridabad (Hr) Place: Faridabad

Date:

(Nadeem Khan)

ACADEMIC CREDENTIALS



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