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Chemical Engineering Gas Processing

Location:
Andhari, Odisha, India
Posted:
June 19, 2022

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Resume:

Sahadevudu vampugani (CHEMICAL ENGINEERING)

Address : S/O NAGENDRA RAO, Telephone : +918*********,

D.NO-1/24,Kuchipudi, +917*********

Movva(mandal), Mail : **********@*****.***

Krishna(dist),

A.P-521136

Process and operations

Professional with more than 10 years experience in plant operations, utility section and maintenance section of coke oven By-product plant. Strategic planner for daily base job activities, proven leadership and coordination capabilities. Skilled in technical evaluation in quality control, DCS system, cost control, time management, troubleshooting on-site problems, staff supervision and quality management.

WORK EXPERIENCE

1. Company : Jindal stainless limited

Designation : Executive Engineer

Period : September 2016- Present

Responsibilities:

Planner and coordinator of daily, monthly and annual base plant shut down activities.

Responsible for the production of Crude Coal Tar and its quality.

Responsible for the Generation of treated Coke oven gas to suppliers by maintaining the impurities levels within norms.

Responsible for water sumps blow down and makeup water addition to maintain the COC,PH, Hardness and other parameters as per norms

Responsible for the addition of daily base chemicals to the process water and maintain records of chemical stocks.

Responsible for schedule base shutdown activities of cooling towers, Refrigeration units and Air compressor units to minimise the breakdowns.

Responsible for the treatment of waste water from Ammonia distillation columns to phenol effluent treatment plant to maintain the PH and other parameters as per its environmental norms.

Responsible for the Ammonium sulphate production from the coke oven gas and maintain the gas parameters before and after as per it norms.

Responsible for dealing the TPM activities, safety audit preplanning and its implements in working area.

Planner of safety trainings and cultural programmes, to implement the safety awareness up to lower level.

Contacting and Co-ordination with the higher authorities regarding the project to improve the performance and production.

Achievements:

Successfully improved the efficiency of Electrostatic tar precipitator by modified the N2 line to improve the N2 gas distribution.

Successfully stabilised the ammonia distillation column process by modified the Lye line.

Successfully replaced the primary gas cooler and FGC tubes in both upper and lower sections.

Successfully improved the production of Ammonium sulphate unit process. 2. Company : Uttam Galva Metallics Ltd

Designation : Engineer

Period : August 2012-Aug2016

Responsibilities:

Monitoring, controlling, optimization and improvement for day to day safe and efficient operations of coke oven gas processing plant of coke oven gas.

Dealing the water plant shutdowns and refrigeration unit shutdown in process and plane according.

Dealing the steam shutdowns in gas pipe lines, preplanning and isolation job in process before work.

Responsible for the quality control of coke oven gas, coal tar, and waste water as per environmental norms

Responsible for produce clean coke oven gas by maintaining the PGC’s in good condition and monitoring daily pressure drops, cooling effect,cooling and chilled water temperatures drops.

Daily checking the water parameters and its maintaining as per it norms.

Leading the good team by producing quality production with safe operation.

Troubleshooting in gas pipe line leakages, primary gas coolers, electrostatic tar precipitators, refrigeration units, tar decanters

Analyzing the daily process parameter resistance of gas at various locations, pressure drop, level of impurities and temperature control as per requirement at various locations for smooth operation

Contacting and Co-ordination with the higher authorities regarding the project to improve the performance and production.

Reporting to the GM of process for daily operations and required actions for consistence improvement in plant processing unit and better safety. Achievements:

Implemented the SOP for reduce the pressure drop in primary gas coolers to maintain resistance below 100mmwc by doing tar flushing at 80C, steaming and hot tar flushing. 3. Company : Jsw Steels Ltd, Bellery

Designation : Operation Engineer

Period : Oct 2010 To July 2012

Responsibilities :

Looking after the all process water parameters as per norms and manage the water to all process equipments as per required.

Looking after the daily need for the required chemicals to be added to the water treatment.

Responsibility for the operational management for all the equipments there in the unit such as Air blower, Pumps, Dosing pumps.

Analyzing the daily process parameter resistance of gas at various locations, pressure drop, level of impurities, and temperature control as per requirement at various locations for smooth operation

Responsible for the production of Crude Coal Tar, Sulphur paste, Nitrogen Gas, Hydrogen Gas, Steam from boiler of decomposition furnace.

Looking after the Gas Condensation, Sulphur Removal, Ammonia Scrubbing, NH3 cracking, H2S removal and other cyanides from gas, as well as waste water treatment plant generated during process.

Looking after the ammonia Decomposition unit and Cracking of ammonia in N2 and H2 by reverse reaction in Catalyst bed furnace and running a boiler from waste hear generated during this process.

Ensuring proper cleaning and removal of impurities like Sulphur, Ammonia and other hydrocarbons from Gas as per Gov. Norms to avoid environment pollution and for better plant life EDUCATION

Examination Institute Year %age

B.tech (chemical engineering)

Dr.Samuel George institute of engineering & technology 2010

71.18

XIIth (A.P. Board) Kshetraiah govt junior college 2006 84.90 Xth (A.P. Board) SSZP Oriental high school 2004 83.00 COMPUTER SKILLS

MS Excel, MS-Office, Microsoft PowerPoint and SAP. PERSONAL INFORMATION

Date of Birth: 1st Dec1988.

Languages Known: Telugu, Hindi & English.

AFFIRMATION

I hereby declare that the information given above is true to the best of my knowledge. Place: (V.SAHADEVUDU)

Date:



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