PRABHAKARAN. S

Mechanical Engineer - Product Design & Development

Education

Dr. MGR university, Chennai, India

2007~2011

Bachelor of Technology in

Mechanical Engineering

Technical Skills

Design & Development:

Product Engineering

Design and Development

DFMEA

APQP

2D & 3D

DVP & Validation

Bench marking & reverse engineering

Cost reduction

Customer & supplier relations

Problem solving

Software’s:

MS office, AutoCAD, CATIA V5,

ERP, SAP, PLM, Team center

Project Management

Team management

Manufacturing:

Working knowledge in Lathe, Milling, Drilling, Surface grinding and cylindrical grinding.

Hands on experience in CMM, Vernier calipers,

Micrometers, Height gauges and other measuring

instruments and equipment’s.

Total experience: 10+ years

Personal Profile

Name: Prabhakaran.S

Age: 36

Gender : Male

Family : Wife & 2 Kids

Contact Number: +918*********

E-Mail ID:adrfbc@r.postjobfree.com

Location: INDIA

Products designed

Brake – Actuation

Single – Girvac / Tandem Tandem – Girvac / Tandem IDB – 1 Box design (remote type) Brake – Drum Brake

Conventional Drum brake EPB Drum Brake

Professional Experience - 1

Continental Automotive Components Private Limited

Technical center, Sattava South gate,

Electronic city Phase II,

BENGALURU, INDIA - 560100

Duration : May’2021 ~ Till date (1 year +)

Team : SAM – Hydraulic Brake System

Designation : Technical Lead

Products : Actuation (Brake Booster, TMC, Reservoir), Drum Brake – Conventional and EPB Roles & Responsibilities:

From 1st Jan 2022 to till date

Drum Brake / EPB design support for India and Italy

Creation of the product structure – 3D model, 2D drawing, BOM, Drawing.

Preparation and submission of technical information for quotation to the Technical project manager.

Preparation of technical documents related to product design and development

Design & Drawing release and management in PLM system Drum Brake / EPB Projects handling at Continental

ADP - Democar

MEB – CUV, NEO, BUZZ

From May 2021 to Dec 2021 (8 months)

Actuation design support for China, Japan and Korea regions

Creation of the product structure – 3D model, 2D drawing, BOM, Drawing.

Preparation and submission of technical information for quotation to the Technical project manager.

Preparation of technical documents related to product design and development

Design & Drawing release and management in PLM system

VA/VE ideas generation for local projects

Design and development support for local projects (Quality issues, improvement, etc.,) Actuation Projects handled at Continental

J36 - Actuation

B13B - Actuation

Professional Experience - 2

MANDO AUTOMOTIVE INDIA Private Limited

Plant 1, Vengadu village, Pillaipakkam post,

Sriperumbudur taluk, CHENNAI, INDIA - 602105

Duration : April’2012 ~ May’2021 (9 years)

Team : R&D – Brakes

Last Designation : Manager (Lead Design and Development engineer) Products handled : Brake Booster, TMC, Reservoir, PCRV, IDB (Mech. Hardware), eBooster Roles & Responsibilities:

Understanding the vehicle & customer requirements and providing the brake system specification that complies and meet the regulation and performance requirements.

SOR / RFQ review & Technical presentation preparation.

Costing BOM release.

Reviewing and finalizing DVP & IP test items.

Preparing Packaging study based on customer requirement.

Preparing part detail drawing of 2D & 3D model.

Organising, planning and coordinating the entire new project activities.

APQP activities - Following all the gate reviews.

Familiar in formulating DFMEA right from updating block diagram, Face matrix & DFMEA line items

Releasing & managing drawings in PLM with EO documentation.

Development open issue review.

Making Proto parts to iron out any manufacturing issues & completion of manufacturing signoff.

Performing preliminary product costing Co-ordination & Implementing the customer Engineering Change Order in existing and new products.

Carrying out benchmarking of competitor products and to identify the opportunities for improvement. through VA /VE establish the design brief, including the concept, performance and production criteria.

Supporting production team to start smooth run of SOP.

Interacting with customer, internal customer & supplier throughout the development period. Overseas Experience Details

MANDO CORPORATION

Pangyo-ro, Bundang-gu,

Seongnam-SI, Gyeonggi-DO,

SOUTH KOREA - 13486

Duration : April’2013~ July’2013 (3 Months)

Team : R&D – CBS Design 1

Designation : Trainee

Undergone product design training

Designed Actuation product for Indian OEM’s

Duration : Aug’2015 ~ Aug’2016 (1 Year)

Team : R&D – CBS Design 1

Designation : Research Engineer

Design and development of GM – New Beat – Master booster

Worked as window person for Mando India R&D and

Global R&D

Duration : Sep’2018 ~ Aug’2019 (1 Year)

Team : R&D – CBS Design 1

Designation : Senior Research Engineer

Design support for all Mando India – Actuation projects

Worked as window person for Mando India R&D and

Global R&D

Handled the Technology transfer activities.

Undergone training for IDB - Design

Positions held at Mando Projects handled at Mando

Jan. 2021 ~ May.2021 : Manager

Jan. 2018 ~ Dec. 2020 : Assistant Manager

Jan. 2015 ~ Dec. 2017 : Senior Engineer

Apr. 2012 ~ Dec. 2014 : Engineer

Professional Achievements at

Mando

Design standard release

- Booster and Master Cylinder assembly

and child parts design standard

prepared and released.

- Introduced simplified Tolerance stack

up calculation method.

Cost reduction

- Cost saving through weight reduction

by applying core in the Master cylinder

castings.

- Sec. Piston assembly design without

Retainer and washer, also eliminated

the retainer assembly operation.

OEM Projects

P4 - eVAN

BX772

BX774

B515

B562- (RFQ)

B2E-(RFQ)

BX475-(RFQ)

Bolt, Zest, Tiago,

Nexon

Kanger 2.0

Grand i10

Creta

Verna

MQ4a/NT1/ TmaPE

SU2iD

BN7iD

KS

KY

SAIL

ENJOY

New Beat

M2XX (RFQ stage )

PQ 25G –(RFQ)

MQB A0 – (RFQ)

GO

RBC-(RFQ)

Brezza

Ertiga

YE3 (RFQ)

YCA (RFQ)

YHA (RFQ)

KUV 100

eKUV 100

P405 (RFQ)

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