Process Operator Console

ZAHEER AKBAR

Process Operator (Total ** Year Experiences at Petrochemical)

Diploma in Chemical Technology/ NEBOSH (IGC)

Saudi council of engineers Membership ID # 670267 (Chemical Technician )

Contact #: +966*********

E-mail: *************@*****.***

PROFILE SUMMARY:

15 Years of experience in chemicals & Petrochemicals industries in Erection, Pre-Commissioning, Commissioning, Safe Plant Start-up and shut down phases as Field /DCS Operator in Operation, Process and Utilities Units.

I have Experience of handling and controlling of DHT(Diesel hydrotreating),Unionfining process,UNISAR process, specialty oils production unit, Butamer process Unit, isomerization, Olefins saturation units and Drilling oil production unit.

Experienced in SMR( Steam Methane Reforming ) process, hydrogen purification process by PSA,hydrogen peroxide production unit, hydrogen peroxide concentration unit, and Tank form areas.

Material Handling & loading Unloading of Raw materials & hazardous chemicals by tankers like Diesel, solvents, Caustic, Hydrogen peroxide, HCL, Sulfuric acid, and water treatment related different chemicals.

Plant Utilities, Gas handling, Steam turbine, Water Treatment, Waste water Treatment,(ETP) Sea Water, Cooling towers, Reverse osmosis (RO) unit, Demin water unit, Soft water unit, Nitrogen generation unit, Air compressors, Water tube /Fire tube Boilers, Off gases Flare system, burn pits, different type Chillers, Fire water system, Electro chlorination unit.

Overall Job Responsibilities:

Monitor the plant Process, Utilities and auxiliary systems continuously to ensure safe operation and optimizing production and consumption efficiently using DCS Responsibilities.

Monitor and maintains normal operating parameters of the plant as per established standards-Records specific consumption, production, inventories of product and raw materials streams.

Closely coordinate with field operators on routine activities, Commissioning and de-commissioning of equipment’s Handle all sorts of emergencies safely as per standard operating procedures and daily orders.

Minimize the flare loss and record any abnormal flaring-Accounting Nitrogen & Fuel gas consumption and trouble shoot possible abnormalities.

Initiate Safety Critical Device or Safety Equipment’s defeat and checklists-Work experience with batch plant and solid handling process will be an added advantage.

Provide immediate first-line response capability in the event of emergencies or major incidents in order to eliminate or limit potential loss or damage to company personnel, assets or the environment.

Participates in process improvement meeting & share views on improvement of process or quality.

Support receiving and unloading of raw material. Ensure that jobs activities are being performed safely. Monitor parameters, analyzing Operations, equipment performance.

Implements proper LTV procedure, Works in compliance with environment, health and safety rules.

Safe Chemicals& metarial handling.

Responsible for KOP, Area safety audit,Sustainability,end caps Utility hoses,Utility stations,car seal,blinds,maintenance tags,surveys .

Preparation and execution of pre-commissioning & commissioning field activities (blowing, flushing, cleaning, catalyst and chemical loading, preservation, leak test, inerting).

Preparation and execution for start-up & performance test field operation.

Instrument function test review.

Participate in weekly EHSS meeting with Plant & safety management.

Executing safe preparation of equipment for maintenance by LOTO.

As per SOP,Safe start-up, shut-down, annual turnaround and emergency handling.

EXPERIENCES SUMMARY:

1- FARABI YANBU PETROCHEMICAL. KSA

From 15 Dec 2020 to date

Job Responsibilities:

Controlling as A DCS Operator below units

Unit Experience: DHT (Diesel Hydrotreating Unit) by UOP Technology

UNISAR Dewaxing Unit, UOP Technology

Speciliality Oils Unit (SO), UOP Technology, by fractional distillation produced 4 cuts of specility according to flash points .

As a DCS operator responsible for safe and sound start up shut down,turnaround, normal operations,emergency operations,troubleshootings,for improvement kizen, sugesstions,boservations,Incident /IR reporting, weekly shift quality meeting,trained penal backup operatores, support shift supervisor,cross checked SOPs, according to weekly shedules prepared equipments PM/CM jobs as per procedures handover to maintenances.

2-IBN E ZAHR SAUDI EUREPEON PETROCHEMICAL CO. SABIC JUBAIL KSA

FROM MAY 2017 TO NOV 2020 (3+ YEAR)

JOB ROLE: FIELD & CONSOLE OPERATOR

Unit Experience: BUTAMER Unit

MTBE Production Unit

Utility Unit

Job Responsibilities:

Controlling Butamer process & Isomerization of normal butane to conversion in isobutane in the presence of hydrogen and a Alumina based catalyst.

Controlling the process parameters of Feed coalescers, liquid feed normal butane dryers, De-isobutanizer column, extraction column, butane guard dryers, hydrogen gas dryers, dryers and isomerization reactors regeneration trough cylindrical vertical heaters, PSA (hydrogen purification unit), stabilizer column, Gas scrubber, Gas Blow down and Flare System.

Safe controlling tank farm area of raw feed storage (Normal butane), product storage (isobutane), by products storage pentane etc. in (Sphere type storage tanks).

Worked as Site In charge with vendor HAMON CO FRANCE cap 21000 m3/hr. counter flow induced draft Cooling Tower renovation project from Initial stage to safe and smooth startup.

Controlling and Handling of Steam turbine, Demineralization unit,150MT/hr.04 water tube boiler, maintains flue emission and assists Environment for stack sampling for Sox& NOx analysis. Fuel Gas System, Air compressors, York chillers, Sea Water, Waste Water treatment according to Saudi Royal Commission environment Standard Al Jubail Experience in operating various types of pumps diesel engine emergency generators, Blowers and stationery equipment’s, Motor and Turbine Driven Prime Movers, Unloading& handling of Nalco, GE/ SWIZ Betz chemicals, Sulfuric acid etc.

3- GULF CHEMICALS AND INDUSTRIAL OILS CO (PETROCHEMICAL COMPLEX) DAMMAM KSA

THIS IS A PETROCHEMICAL COMPLEX PRODUCING NORMAL PARAFFIN, RAW WHITE SIPRIT DRILLING OIL, AND TRANSFORMER OIL BY THE DISSTILLATION OF DIESEL USING HONEYWELL DCS OPERATING SYSTEM.

FROM 31 MARCH 2013 TO 18 DEC 2016 (3+YEAR)

JOB ROLE: DCS CONSOLE OPERATOR

UNIT EXPERIENCE: DRILLING OIL PRODUCTION UNIT BY

I Participate the PRE-COMMISSIONING, COMMISSIONING and Master Start-up the of 56000TPA Capacity of drilling oil production Unit.

Drilling Oil Production unit Process Description:

Control Fractional Distillation of diesel.

Control liquid liquid extraction & re-extraction of Benzene-aromatics by using solvents.(NMP & N-Heptane)

Control adiabatic Dehydration of Raffinate and Benzene Aromatics. (Hydrocarbons) & produced drilling oil low aromatics oil.

Control recovery of Solvents (NMP & N-Heptane) from distilation coloumns.

Control High temperature thermal oil Heater (GEKAKONUS GERMAN)

4-Sitara Peroxide LTD, Petrochemical Faisalabad Pak

From July 2006 to March 2013 (7 Year)

Job Role: Sr.Process Operator

I participate in this plant complete erection pre commissioning, commissioning, first start up and normal operation .

Unit Experience: Hydrogen Peroxide Production Unit by

SMR ( Steam Methane Reforming) Process, PSA unit (hydrogen gas purification 99.9%), Controlled Cooper compressor capacity 10000 Nm3/hr, Hydrogen Peroxide Manufacturing Plant (Auto-oxidation Process), hydrogenation of working solution with catalyst PD (palladium), oxidation, evaporation, extraction, purification, filtration, drying, and Hydrogen Peroxide Concentration Plant,

Preparation of working solution batch process (TMB,TOP,EAQ)

Evaporation of H2O2 under vacuum distillation.

Loading unloading, Storage & Handling Of plant Raw material, Product Hydrogen peroxide Acid and chemicals.

Industrial Courses:

Behaviour based safety management,(BBSM).

Hazardous waste operations and emergancy response management ( HAZWOPERM)

Applied principles of safety management systems (APSMS).

Management of Change (MOC).

Safe use of handling of chemicals (COSHH).

H2S SCBA Rescue.

Fire watch safety training course.

PTW, JSA and LOTO

Confined space entry, Gas Testing

First Aid and CPR & fire safety training

Responsible care RC14001

Material handling, Hazardous Waste and Management

Industrial Trainings and Certification:

Three Year (3Year) Apprenticeship at UTILITY Plant Operation Training from SITARA CHEMICAL PLANT, Faisalabad Pakistan (From Jan. 2003 to Jan.2006) affiliated by Technical Education Vocational Training Authority (TEVTA).

NEBOSH (IGC) by Green World Jubail KSA.

Valid Permanent Member of SAUDI COUNCIL OF ENGINEERS,SCE membership #670267.

ACADEMIC QUALIFICATION:

Diploma in chemical Technology

2012-2015

Proffessional research and training services Pakistan Traccert Canada .

SSC (Physics, Chemistry, Math)

2002

Board of intermediate and secondary education Faisalabad Pak

PERSONAL INFORMATION:

Date of Birth

15-March-1987

Martial Status

Married

Religion

Islam

Religion

Islam

Passport

HT1336272

Nationality

Pakistan

Saudi Driving licence

Vaild Till 2024

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