Battery Plant Production Engineer

Mohammad Abdur Razzak, P.Eng.

https://www.linkedin.com/in/ashomay/

Email: ******.*******@*****.***, Phone: 825-***-****

Experienced Professional Engineer with a demonstrated history of working with the quality assurance, QMS development, internal/external auditing, lean manufacturing and process development.

Experienced in dealing with API and ISO audit with expertise in responding and rectifying audit finding. I led continuous improvement efforts in the quality program in developing and refining the quality program, PFMEA, process, and procedures.

Trained in root cause analysis and certified ISO 9001 Lead Auditor.

Relevant Experiences:

9 years’ experience working in the QA/QC activities, process assessment, improvement and analysis.

4 years’ experience in performing the complex assessment of production and process data.

5 years’ experience in performing analysis, design of experiment and mathematical modelling of manufacturing, specifically metal processing.

Established 5S in tube finishing line working as a quality assurance engineer.

Worked with the operations team to established a lean manufacturing concept by reducing threading related defects.

9 years’ experience in Materials Testing.

Worked with the operations team to improve the beveller tools' life cycle time.

Participated in the development and implementation of PFMEA in the heat treatment facility.

Developed the PowerBI concept to present production data with capability calculations in an easily understandable format.

Ultrasonic, Electromagnetic and magnetic particle inspection experience in developing procedures and methodology.

As a quality assurance engineer in the current job, I have in-depth knowledge and experience in inspection methods/techniques and developing QMS documentation.

4 years’ experience reviewing and creating inspection and testing checklist and control plan for specific projects.

Professional Experiences:

1.Senior Mechanical Inspection Data Analyst Feb 2020 – Present

Suncor - Contract

Calgary, Canada

●Performed Data Extraction and analysis from API-RBI, PCMS and RBMI.

●Extract data from SAP, inspection applications, group folders, and other data management systems.

●Manage and organize inspection information.

●Perform data validation, review data for accuracy, and cleanse data for migration.

●Assist in the implementation of reporting standards to meet inspection regulations and internal policies.

●Assist in data migration from existing applications into a new application solution.

1.Quality Assurance Engineer Feb 2018 – Nov 2019

EVRAZ North America

Calgary, Canada

oRegular review and maintenance of the QMS system.

oDevelopment of procedures and implementation.

oReview and manage the day to day quality assurance activity of Line pipe (Casing and Tubing) production.

oManage Casing and Tubing integrity.

oManage and review heat treat operation process and quality.

oManage customer claims and investigate the associate quality issue in the production facility.

oHeat-treated steel metallurgical evaluation.

oElectric resistance welding process quality management.

oInspection and testing plan development.

2.Technical Support Engineer Sep 2014 – Jan 2018

EVRAZ North America

Calgary, Canada

oReviewing customer technical specifications concerning TPG capability during the inquiry process and provide written feedback to the appropriate sales manager.

oWork with research and development on the requirements for prototype testing programs as they may apply to customer projects.

oDevelop and subsequently maintain a mill capability database for tracking mill production capabilities. The database can be used to aid sales personnel in the “order-acceptance process”.

oRepresent EVRAZ at industry technical meetings including API, CSA, ASTM, etc.

3.Postdoctoral Fellow-Metallurgy Oct 2013 – Aug 2014

The University of British Columbia

Vancouver, Canada

oStudying texture and grain boundary mobility effects on overall grain growth kinetics.

oComplete process modelling of strip steel to predict the yield stress in coiled strip steels. This work is comprised of hot rolling process modelling to annealing modelling of coiled steels.

oHot rolling process simulation using torsion testing.

4.Research Engineer (Steel Metallurgy) Oct 2010 – Sep 2013

ASCOMETAL

INSA de Lyon, France

oResearched Prior Austenite Grain Growth behaviour in low alloy steels.

o Developed a robust model to predict precipitation state in low alloy steels.

o Developed Grain Growth Model to predict Abnormal Grain Growth in low alloy steels.

o Developed a coupled approach to predict heat treatment effects on grain growth behaviour.

o Optimized ICP technique to measure precipitate volume fraction.

o Devised a heat treatment schedule which can effectively reduce the probability of Abnormal Grain Growth in low alloy steels. This technique is at present in practice in ASCOMETAL.

5.Research and Development Engineer Jan 2010 – Jun 2010

AirLiquide

Saint Etienne, France

o Studied microstructure evolution with time and temperature in HP modified steel.

o Microstructure evolutions of heat-treated samples using EBSD, SEM and TEM experimental techniques.

o Performed thermodynamic calculations using Thermocalc and phase transformation kinetics were modelled using Dictra.

oThe project yielded two French patents considering the discovery of a heat treatment schedule which can effectively improve creep properties and the presence of a new kind of phase transformation kinetics.

6.Production Engineer Jan 2008 – Sep 2008

White Products and Electronics

Gazipur, Dhaka Bangladesh

oWorked as a production engineer and in-charge of production planning.

oWorked as project manager for the erection of the lead-acid battery plant.

oManaged production of lead oxides and lead grid which are essential components of the lead-acid battery.

oEarned valuable experience as a project engineer and also a production planner.

7.Metallurgical Engineer (Melting and melt processing) Jun 2007 – Dec 2007

Rahim Steel Mills. Pvt. Ltd.

Dhaka, Bangladesh

oWorked as metallurgical engineering for steel melting and chemistry control.

oSupervised ladle refining and continuous casting of molten steel.

oSupervised the purchase and erection of a fume refining plant.

oDesigned layout of the air filtering unit (EPA).

Education

1.Doctor of Philosophy (Ph.D.), Materials Engineering October 2010 – September 2013

INSA-Institut national des Sciences appliquées de Lyon

2.Master of Science in Materials Science September 2008 – June 2010

KTH, Royal Institute of Technology

3.Bachelor of Science and Engineering April 2002 – June 2007

Materials and Metallurgical Engineering

Bangladesh University of Engineering and Technology

Computer Skills

Microsoft Office, Visual Basic, MATLAB, C++, FORTRAN, HTML.

Language Skills

English, French, Bangla.

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