Amar kumar patra

Email Address: adrc3r@r.postjobfree.com

Contact No. : +919*********/850-***-****

Post Graduate Diploma in plastics technology (CIPET) & PGDBA (operation) with 18 yrs of experience in the plastics injection moulding process based industries.

Objective:

Seeking to handle increasing responsibility and challenging assignments in the area of manufacturing, operation, process, quality, product development and related areas to harness my technical and managerial skill and knowledge, and achieve recognition and to be an element of an environment that promotes team efforts and provides opportunity for value based growth as well career advancement while making a significant contribution to the employer organization.

Professional Synopsis:

An astute professional with 18.5 years of experience in Production Management, Quality assurance system, Human Management, planning, Cost Management Engineering & Commodity plastics bases industries.

Competent and result oriented professional offering more than 18.5 yrs. experience across mass manufacturing management, Process Improvement and Quality Assurance. Currently associated with PRINTOTECH GLOBAL LTD as Asst Manager-Production which comprise of Injection moulding M/Cs .

Effective communicator with strong analytical, problem solving (sixsigma) & originational abilities. Currently handling a team of 60 persons including Engineer, Jr. Engineers and Technicians/operators.

Deft at formulating and implementing the strategies; managing Production; ensuring efficient implementation of quality control measures to minimize and eliminate problems downstream, and maximising the quality of the product & services.

Proven expertise in managing people, machines and materials resources judiciously to achieve defined production targets.

An area leader with excellent track records makes me promoted through FASTRACK GROWTH OPPORTUNITY and also selected for KEY RESOURCES AWARD of the organization.

Company Profiles

1.PRINTOTECH GLOBAL LTD. – Asst Manager - Production & PPC since Dec- 2018 to Till

Established in 1998,Printotech Global Limited made a name for itself in the list of top suppliers of Plastic Packaging materials,Plastic Packaging materials in India .The supplier company is Located in Noida,Uttar Pradesh and is one of the Leading sellers of listed Products Printotech Global Limited is Listed in Trade India s List of Verified sellers offering Supreme quality of Pinch off Tube,Label Tubes,Printed Tubes,also cap closers etc.Buy Plastic packaging Materials in Bulk from us for the best quality products and service. We have Injection moulding M/Cs having tonnage range from 90 Ton to 250 Ton, Also have Extrusion,Heading,Labelling,printing,capping,foiling m/cs.

2.JAILAXMI ENTERPRISES PVT. LTD. – Asst Manager - Production( Feb- 2018 to Dec 2018)

Company is manufacturing wide varieties of Plastics set top boxes, LED lighting accessories, mirror housing & other electric/electronics items having 15 no. of injection moulding M/Cs with a team of 60 persons.

Our clients are Aggressive Digital, Havells, Radhika, NTL, Bajaj, Orient, Jaquar etc.

We are processing varieties plastics materials like PP, PC, ABS, HDPE, HIPS.PBT,Nylon.

We have Injection moulding M/Cs having tonnage range from 90 Ton to 300 Ton

3. MOSER BAER INDIA LTD. – Sr Engineer – Injection moulding ( May 2009 to Jan 2018)

Company is world leader in mass manufacturing of plastics components like jewellary boxes, heavy storage boxes, cake boxes, pen drive housing, show cases, LED lighting assaceries, compact discs and other plastics components having turn over 1800 Cr. & employ list more than 2200. Company is certified with ISO 9001:2008, ISO 14000, ISO 18000 and market cover globally including USA, Europe countries.

Team handling 60 persons including Engrs, Technicians/operators.

Comprise of Moulding M/Cs tonnage range from 40 Ton to 600 Ton.

4. PRINCE PIPES & FITTINGS PVT LTD.- Engineer Production ( Sept 2005 to April 2009 )

Prince Pipes & fittings Pvt ltd is an ISO9001 : 2000 Company by Under Writers Laboratories Inc. – U.S.A. working under KAIZEN Systems & Programmes JAPAN. It is a leading manufacturer of UPVC pipes and fittings in India. The company is having 40 Injection moulding machines different makes 50 tons to 450 tons. The company is also involved with manufacturing of PPR pipes and fittings and a specialist in Insert Moulding.

As Production Engineer with Prince pipes & fittings taking care of STF (Special Task force) Member,New mould Trial according to suitable machine, Trouble shooting, Trial report preparation. Looking after both Departments On Trial time Injection moulding & mould maint,Production Report prepairation under me.

5.TIME PACKAGING LTD. - Shift Engineer Production (Feb 2002 to Sept 2005)

TIME PACKAGING LTD is the market leader in HM-HDPE drum and moulded furniture under Trade REGAL, storage bucket (PAILS) under Trade name “CONIPACK”. The company has technical collaboration with MAUSER WERKE Gmgh of Germany.

As Production Engineer with Time packaging LTD, Taking care of Shift production starting from Mould loading, machine start up,supervising over 14 injection moulding m/c, Trouble shooting, production report preparation and men power handling. Looking after both Departments Injection and Blow moulding under me.

Preview of skills and expertise

Production Planning & Control

Overseeing production and process related tasks including planning, control & troubleshooting.

Setting up production targets and achieve the same within time and cost parameters.

Studying the process parameters of Electrical/Hydraulic Injection Moulding M/C’s and making improvement plan accordingly for optimum utilization of Man, M/C & Material to achieve pre set production targets.

Maintaining the OEE, Efficiency & utilization through conducting the morning meeting.

Attend daily meetings with AGM Production, Cross functional team & Engineering to discuss any concerns from orders taken, raw components needed, quality, machine repairs and any new product ideas that are soon to be implemented.

Wastage & rejection control with analysis of in-house rejection data using quality tools.

Cost reduction through continuous cycle-up, Set up time reduction & material utilization.

Proficient and sound knowledge of 4M, 7 QC Tools, Process Flow, FMEA and usage to improve product quality, process enhancement and process stabilization.

Knowledge in applying Six Sigma Tools (DMAIC) for identifying and removing the defects and causes of defects and minimizing the variability in manufacturing and business process.

Leading various team for quality improvement through problem solving techniques, Kaizen, TPM, 5s, FMEA etc.

Presenting the monthly Production report to Top management.

Prepare control procedure & system documentation for internal audit.

Man Management

Directing, leading & motivating workforce and imparting continuous on job training on SOPS, correct shop floor practices for accomplishing greater operational effectiveness/ efficiency.

Working on succession planning of the workforce, shift management activities & providing feedback.

Production, Quality Assurance, Man Management, Breakthrough Improvements, Safety, Systems Compliance, Gap analysis, Customer Complaint Handling, Inventory Control, Budget Allocation and Control.

Making the study for time & motion for productivity enhancement through the process engineering.

Implementation Good manufacturing practices, system, SOPs, discipline and 5-S systems at shop floor.

Maintenance Management

Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.

Identifying areas of obstruction/ breakdowns and take steps to rectify the equipments through application of trouble shooting tools.

Process Enhancement Initiatives

Developing new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor (SOP).

Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

Identifying scope for controlling the scarp generation from various production stages.

Quality Control/ Assurance

Conducting process audits of components and practicing QS with key emphasis on improving quality

Ensuring adherence to quality standards and maintaining all related documents.

Identifying areas of quality failures and taking steps to rectify the system.

Machine Exposure:

NETSTALL & DISC JET (50- 250), JSW(50-400), Toshiba 250,Synsinatic Omega (100-350tons)

Ferromatic Millacron (All Electric), Ferromatic Millacron (K-Tec350-Bi Injection)

LG Series, 50 – 450 Tons. Windsor Polo ( 80- 850) Tons.

Mafatlal Nigata – 75, 160, 220, 300 Tons., Dong Hua Machinery: (90-160) Tons.

Chan De Machinery: CH – 80 & 250 Tons, Windsor (80 to 180 Tons.) .

Material process:

LDPE,LLDPE, HDPE, PP,PVC,PC,ABS,GPPS,SAN,HIPS, NYLON.

Mould Handel:

Stackring moulds, Fully Hot Runner Moulds, Semi Hot Runner Mould, Cold runner moulds, Two Plate, Three plate moulds, Core pulling moulds,Split mould,

Carreer Highlights

Key Responsibilities

1.

Productivity & Yield Improvement, Gap Analysis and action plan.

8.

MIS and Data analysis

2.

Wastage & Rejection Control, analysis and action plan.

9

Inventory Control

3.

Man Power Management & allocation.

10

Training & skill upgradation.

4.

ISO documentation & internal audit.

11

Quality Improvement/Cost saving projects.

5.

Customer Complaint Handling

12

Vendor Development

6.

Process Parameters Auditing & Compliances

13

Trials of mould & raw maerials

7.

5-S, CAPA, & Kaizen activities.

14

Trouble shooting & counter measures

Trainings Attended

Training on Yellow Belt in Six Sigma (TQM Certified by Motorola University).

Training given by BAYER on process optimization.

Training on Supervisor Development & time management.

Training on ISO, OHSAS.

Training on TPM, FMEA, Quality Tools.

Motivation, Stress & Time Management.

Achievements

Selected & promoted through FASTRACK GROWTH opportunity of the organization.

Awarded as Key performer of the Year 2012– 2015

Certified Green Belt from Motorola University (active member)

Best Awarded the TIPS value for showing Teamwork across the organisations .

Behavioral Competencies/Abilities-

System based approach to problem solving

Passion to learn & listening.

Excellent analytical ability

Excellent Communication & interpersonal skill.

Excellent Leadership & Team player.

Academic Credentials

Post Graduate Diploma from Central Institute of Plastics Engineering & Technology (CIPET).

PGDBA with specialization in OPERATION MANAGEMENT from SYMBIOSIS PUNE.

Bachelor of Science (B.Sc) from Utkal University, Bhubaneswar.

Personal Details

Father Name: Prahallad patra

Date of birth: 06th. April 1979.

Languages know : English, Hindi & Oriya.

Martial Status : Married.

Pasport no : J8483211

Correspondence Address : C-235,Sector-22, Noida, U.P- 201308.

Permanent address: AT-Giribandha, PO-Aul, Dist.-Kendrapara, Odisha-754219

Regards,

Amar kumar Patra

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