Mechanical Engineer Site
Resume:
Experienced as a projects engineer with over ** years of experience in steel
and power industry. Excellent reputation for resolving problems, improving customer satisfaction, and driving overall operational improvements Sumanta Banerjee
Mechanical Engineer
DOB – 12.05.1982
Address
85 P.N.MALIA ROAD
RANIGANJ-SISUBAGAN
DIST- BURDWAN,
WEST BENGAL
PIN – 713347
Mob – 824-***-****,947-***-****
E-mai -
*************@**********.***
Understanding of
engineering.
Understanding of office
operations.
Maintenance of engineering
systems.
Understanding of project
methodology.
Lean Manufacturing.
Integrated mechanical
systems understanding.
Team leadership,
supervision, assessment and
progress review.
System design and
implementation.
Excellent verbal and
Technical report writing
Work flow development.
Knowledge of professional
inspection and Planning,
tracking, Testing, Analysis,
and Process improvement.
Equipments & Structure
Knowledge of Hydraulic
system and machines.
Analysis rectification and
modification of equipments,
machines and structures.
Selection of Pressure vessel,
piping, valves, fittings as
per ANSI standards.
Proficiency with motor
drive train, bearing
analysis and application.
Preparing RFI (request for
information) for all the
mechanical field problems.
Personal Information
Key Skills
Work History
Career Timeline
S.D.Steel Construction Pvt Ltd Somani Kuttner India (Pvt.) Ltd. Desmet Reagent Pvt Ltd Site Engineer Projects Engineer Dy. Manager
2006 - 2012 2012 to 2019
Octomber2019 to till date
Desulphurization plant maintenance and product management, IISCO Steel Plant, Burnpur .
Managed quality assurance of Desulphurization from Hot metal and also maintenances over all plant activity as on daily, weekly and monthly basis plan accomplishment. Hot Metal Desulphurization plant at Tata Steel Plant, Jamshedpur June’2019 to Octomber2019
Engineering and supervision of Desulphurization system.
Managed quality assurance program including on site evaluations, internal audits and customer surveys.
Negotiated agreements between employees to clarify misunderstood directions and resolve conflicts affecting performance.
Worked with client to resolve any technical problems, improve operations and provide exceptional customer service.
De-System for Coke oven plant, Tata Steel Plant, Jamshedpur October’2018 to May’2019
Assist with engineering design of De-System for Coke oven plant.
Supervised, commissioning and maintenance of De-dusting system in providing excellent customer service to callers requiring assistance for Coke-Oven 8 & 9.
Worked with TSL customers to understand requirements and provide exceptional technical service.
Worked with De-System to resolve environment problems, improve operations and provide exceptional customer service.
WHRS at Jindal Steel and power Ltd, Angul, Odisha April’2018 to September’2018
Installation and commissioning of ECO-STAT WEST GAS RECOVERY SYSTEM, with HOT GAS GENERATOR (BF gas) for Hot Stoves of Blast Furnace with Kuttner Gmbh.
Meet with clients to oversee installation, operation and maintenance of equipment for all local points.
Ability to create machine manuals and assembly procedures.
Proficiency with motor, drive train, bearing analysis and application. August’2016 to March’2018
Pulverized Coal Injection Plant, Tata Steel Plant, Kalinganagar, Odisha
Supervision and commissioning with Kuttner Gmbh of “Pulverized Coal Injection Plant” for Blast Furnaces 1&2 with Coal grinding and drying plant, vertical roller mill with integrated Dynamic classifier 2 X mill 75 t/h,
Hot Gas Generator - 820 Kcal/Nm3 capacities
Drag chain conveyor (speed controlled) - 90 t/h capacity Bag Filter - 3200 sq. M filter area.
Rotary Feeder - 80 t/h capacity
Belt Conveyor
Utilized proven of Grinding and Drying Plant with hot stove waste gas performance and problem-solving techniques to improve customer satisfaction and vendor relations.
Anticipated and addressed production problems, material shortages, equipment malfunctions and unavoidable delays.
Coordinated company projects and programs that supported manufacturing function.
Ensured customer requirements were met by changing equipment over to new products.
Collaborated with technical and administrative teams to develop and implement successful corrective plans.
Monitored and supported progress of plant erection schedule. De-dusting system, at Tata Steel Plant, Jamshedpur January’2016 to July’2016
The De- system for the Primary and Secondary crusher of Coke Oven 8&9 with bag filters, ID fans and set of measuring and controlling equipment's.
Performed various administrative functions, including filing paperwork, delivering mail, sorting mail, Housekeeping etc.
Prepared relevant SMS documents with Safety Management System (SMS) in order. 2019 to till date
Piping & Welding
Experience in piping layout
and detailing.
Knowledge in international
codes and standard for
machinery, material and
relevant API and ASME.
In process welding
surveillance to verify
compliance with specified
WPS, qualified welders
controlling of welding
consumables.
Carrying out NDE/QC
clearance of piping test
packages and pressure testing
like hydro and Pneumatic
testing.
Prepared relevant SMS documents with Safety Management System (SMS) in order.
Worked with plant operation department to understand requirements and provide exceptional technical service.
May’2012 to December’2015
EPC projects of Hot Metal Desulphusation plant at SAIL-ISP, Burnpur
Erection, testing and Commissioning Hot Metal Desulphusation plant with Kuttner Gmbh integrated with control feeding process of Co injection and mono injection of Cac2 & Mg.
Testing and Commissioning of this plant with lance carriage have electric control VVVF drive, and Hydraulic system.
Temperature and sampling device for measuring instrument in molten metals
Slag Racking Machine with movement of four Hydraulic drives,
Lance Rotating device for storage of lances
Combined Transfer & Tilting Car - 300 t carrying capacity, with electrical and hydraulic power pack.
Air Conditioning and Ventilation system for the Plant. WRM-BM at SAIL-ISP, Burnpur October’2011 to April’2012
Erection & Commissioning of overall utility services (gas, water, Hydraulic) for WIRE and BAR MILL Projects, with M/S Denali India Pvt Ltd.
Checking installation feasibility and dimensions at site.
Solving technical queries raised by client.
Coordinating with installation team, Back office & Client during installation at sites.
Line checking as per P&I and Isometric drawings. April’2011 to September’2011
Durgapur Steel Thermal Power Station Projects, Damodar Valley Corporation,Andal,West Bengal
Assist Durgapur Steel Thermal Power Station Projects, involved as a site engineer for erection testing and commissioning of water treatment plant with Variable displacement pumps, control and manual valve operating and maintenance, Clarifies and plant utility services with M/S V.A.TECH WEBAG.
Checking of equipments after erection like position (co-ordinates), elevation, orientation, master level and preliminary coupling alignment.
Checking of coupling alignment (reverse and rim-face) of rotating equipments like pumps, compressor and blowers.
Assist of Oxygen plant at Jindal Power Plant, Barbil, Odisha February’2011 to March’2011
Makes repairs on high pressure vessels, such as boiler tubes, hand holes, drums, steam lines, expansion joints, screw compressors, centrifugal pumps, pump shafts
Responsible for the installation, maintenance and repair of mechanical, electrical, electronic and pneumatic equipment's.
Tests and calibrates, to established standards, equipment such as pressure and temperature transmitters, valve positioners, pneumatic controller, electronic controllers, pressure and temperature switches and other process control equipment. Ash handling Plant at NTPC, Korba, Chhattiagarh December ’2010 to January’2011
Supervised Ash handling plant with providing excellent customer service to callers requiring assistance for technical and supply materials issues.
Performed various administrative functions, including filing paperwork, inspection report, side safety, job classification, priority basis job selection. Coal Dust Injection Plant at Durgapur Steel Plant, SAIL October ’2009 to November’2010
Erection, testing and commissioning of Coal Dust Injection Plant at SAIL, with girding mill, Hot Gas Generator, Bag filers, Oxygen enrichment valve station and process piping for Blast Furnace. Oxygen Plant at Bokaro steel Plant, SAIL, Jharkhand March ’2009 to September’2009
Selected as a site engineer, completed erection and commissioning Air turbo compressor and Oxygen turbo compressor for the Oxygen plant at Bokaro steel Plant, SAIL. With CHEZE REPUBLIC COMPANY (CMD).
Gas Cleaning Plant at SAIL-ISP, Burnpur February ’2007 to February’2009
Erection, testing and commissioning of Gas Cleaning Plant for Blast Furnace with M/S PAUL WARTH INDIA PVT LTD.
Water Treatment plant, Durgapur Projects Ltd. September ’2006 to January’2007
Erection and commissioning of Water Treatment plant under M/S V.A.Tech WEBAG including DM plant, clarifies and variable pumps station.
Word
Good
Excel
Good
Power point
Good
AutoCAD
Average
Languages
English
Good
Hindi
Average
Bengali
Good
EDUCATION
Technical Qualification
Degree - Mechanical engineer from IME INDIA (Institute of Mechanical Engineers) with completed “Sectio n A and B” in 2017.
Diploma in Mechanical engineering from WBSCTE with 75% in 2006 from Asansol Polytechnic (WB). Accomplishments
Roles and Responsibilities
1.Breakdown maintenance
- Organize to attend to breakdown calls.
- Monitor complaint resolution in time.
- Maintain record of breakdowns
- Supervising engineering and technical staff
IN ORDER TO attend to breakdown and ensure maximum uptime of machines 2.Preventive & predictive Maintenance
-Execute and Supervise Preventive & Predictive Mechanical Maintenance of Plant Machinery, utility equipment’s.
-Plan for obsolete items and take contingency action
-IN ORDER TO maximize machine up time.
-Planning and undertaking scheduled maintenance
3.Spare Part Management-
- Turnaround time to get the spare and proper stocking of spares in stores.
- Maintain spare parts in good condition and check for its usability before its required.
-Technical support in new equipment machine and spares procurement.
-IN ORDER TO avoid stoppage of Mechanical machinery. 4.Maintenance records and knowledge management
In order to keep track of machinery likely to deteriorate in near future. Water Treatment Plant
Perform the inspection during construction of water/wastewater treatment plants, pumping stations and related buildings and structures. Areas covered include reading and interpreting of plans, specifications and shop drawings; on-site inspection; testing procedures; construction techniques and equipment; and record-keeping and reporting.
Inspect machines equipment periodically, lubricating moving parts, or replacing worn parts to prevent breakdown or malfunctioning.
Material Handling System
Knowledge of Conveyor Galleries including supporting Trestles, VGT structures etc. for Material Handling Projects.
Estimation of structural steel and other relevant items for different CHP and other Bulk Material Handling Projects.
Knowledge of detailing of Steel Structures and aptitude for checking of detailed fabrication drawings.
Knowledge of Shift able Belt Conveyor, Overland/Long-Distance Curved Conveyors, Pneumatic conveying system–
Perform duties of Process package for completeness of Mechanical conveying system.
Perform of PFDs, PIDs, MSDs, Data sheets. Commenting/ review on the same for completeness.
Develop technical specifications for equipment like Dust Filter, Dust emission system, Rotary Air Lock vale and conveying pipe line.
Hydraulic Mechanic experience
Skilled and dynamic hydraulic mechanic professional with hands on experience in assembling, repairing, and troubleshooting of hydraulic and pneumatic systems.
Perform tasks of assembling and installing hydraulic systems.
Handled responsibilities of disassembling hydraulic equipment to identify the part that needs repairing.
Assigned tasks of operating hydraulic machinery and diagnosing malfunctioning equipment. Reference:
Name Designation Organisation Contact
Mr. N.K.Kakkar V.P. Somani Kuttner India Pvt Ltd
Ex - SAIL
Mr. Vinu Dasan C.O.O Somani Kuttner India Pvt Ltd
Mr. A.K.Biswas V.P. Somani Kuttner India Pvt Ltd
Ex – Tata Steel Ltd
Mr. B.B. Mukherjee Owner S.D.Steel construction Pvt Ltd. 933******* DECLARATION:
I do hereby declare that the above-furnished details are true to the best of my knowledge. Place: Asansol yours truly,
Date:
Sumanta Banerjee
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